Table of Contents
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Table of Contents
Related Manuals for Western Star 5700
Summarization of Contents
Foreword
Environmental Concerns and Recommendations
Discusses the importance of reclaiming and recycling materials during maintenance.
NOTICE: Parts Replacement Considerations
Advises against using used parts for suspension, axle, or steering components.
Introduction
Service Publications Overview
Outlines types of service publications: Manuals, Bulletins, ServicePro, PartsPro, EZWiring.
Service Campaign Types
Describes Recall and Field Service Campaigns distributed to dealers and customers.
Example Page Structure
Explains the elements of a sample maintenance manual page.
General Information
Determining Scheduled Maintenance Intervals
Guides on how to determine correct maintenance intervals based on vehicle service type.
Maintenance Service Table
Presents a table outlining maintenance intervals for Service Schedule I and II vehicles.
Vehicle Maintenance Schedule Tables
Details maintenance schedules for Service Schedule I vehicles across multiple intervals.
Maintenance Operation Sets Table
Lists maintenance operations grouped for specific intervals (IM, M1, M2, M3, M4).
Initial Maintenance (IM) Operations
Outlines operations to be performed during initial maintenance (IM).
Lubrication and Fluid Level Check
Summarizes operations for lubrication and fluid level checks as M1 maintenance.
M1 Maintenance Interval Operations Table
Lists all maintenance operations to be performed at the M1 maintenance interval.
M2 Maintenance Interval Operations Table
Lists all maintenance operations to be performed at the M2 maintenance interval.
M3 Maintenance Interval Operations Table
Lists all maintenance operations to be performed at the M3 maintenance interval.
M4 Maintenance Interval Operations Table
Lists all maintenance operations to be performed at the M4 maintenance interval.
Noise Emission Controls Maintenance
Explains federal law regarding noise emission controls and maintenance.
Verification of Inspections Log
Provides formats for logging inspections of engine rear supports and engine noise panels.
Engine
Safety Precautions
Details safety measures to be taken before performing engine maintenance procedures.
Engine Noise Panel Inspection
Guides on inspecting engine noise panels for tears and potential replacement.
Engine Belt Inspection
Provides instructions for inspecting drive belts and pulleys for wear and damage.
Pacbrake® Inspection and Maintenance
Outlines procedures for inspecting and maintaining the Pacbrake exhaust brake system.
Engine-Support Fasteners Check
Details checks for engine support fasteners, including torque specifications for older models.
Air Intake
Intake Piping Inspection
Covers inspection of intake piping and clamps for engine-mounted and frontwall-mounted air cleaners.
Air Cleaner Element Inspection and Replacement
Guides on inspecting and replacing air cleaner elements and housings.
Charge Air Cooler Inspection
Details inspection of charge air cooler piping, clamps, and the cooler core.
Air Compressor
Safety Precautions
Outlines safety measures for working on the air conditioning system and air compressor.
Air Compressor Inspection
Provides steps for inspecting air compressor intake hoses, connections, and coolant lines.
Alternators and Starters
Safety Precautions
Details safety precautions when working with vehicle batteries and charging systems.
Alternator and Starter Check
Covers checking alternator bracket fasteners, belt tension, and electrical connections.
Battery Check
Provides instructions for inspecting battery cables, hold-downs, and terminals.
Engine Cooling/Radiator
Safety Precautions
Emphasizes safety when working with the engine and cooling system, especially regarding the radiator cap.
Coolant Inspection
Explains how to check the coolant level and condition in various surge tank configurations.
Cooling System Inspection (Noise Emission Control)
Details inspecting the pressure/filler cap, hoses, clamps, and radiator fins.
Pressure/Filler Cap Test
Guides on testing the radiator pressure/filler cap for proper sealing and pressure rating.
Cooling System Pressure-Flush
Outlines the procedure for flushing the cooling system and refilling it with coolant.
Clutch
Safety Precautions
Details safety measures for clutch maintenance, emphasizing spring compression hazards.
Clutch Release Bearing Lubrication
Guides on lubricating the clutch release bearing with specified grease.
Clutch Release Cross-Shaft Lubrication
Covers lubricating the clutch release cross-shaft grease fittings.
Sleeve Assembly Bronze Bushing Lubrication
Explains how to lubricate the bronze bushing on the clutch release bearing extension.
Fluid Level Check, Hydraulic Clutch Control
Details checking the fluid level in the hydraulic clutch control system reservoir.
Fluid Change, Hydraulic Clutch Control
Outlines procedures for changing the hydraulic clutch control fluid via pressure or manual bleeding.
Clutch Replacement, Detroit™ Automated Transmissions
Refers to procedures for replacing the clutch assembly on Detroit Automated transmissions.
Transmission
Safety Precautions
Details safety measures for working on transmissions and handling transmission fluid.
Transmission Fluid Level Inspection
Guides on checking transmission fluid levels for Allison and Eaton/Fuller transmissions.
Manual Transmission Fluid Change
Covers changing fluid for Meritor transmissions and includes lubricant capacity tables.
Manual Transmission Air Filter/Regulator Check, and Clean or Replace
Details inspecting, cleaning, or replacing the air filter/regulator for Eaton/Fuller transmissions.
ESS Transmission Filter and Boot Inspection
Outlines inspection of ESS transmission filters and protective boots.
Transmission Inspection
Guides on checking transmission case joints and oil lines for leaks.
Allison and Eaton Fuller Transmission Breather Check
Explains how to check and clean the transmission breather to prevent pressure buildup.
Allison Transmission Fluid and Filter Change
Provides procedures for changing fluid and filters for Allison 3000 and 4000 family transmissions.
Detroit™ Automated Transmission Fluid Change and Magnetic Plug Cleaning
Details changing fluid and cleaning the magnetic plug for Detroit Automated transmissions.
Detroit™ Automated Transmission Fluid Level Inspection
Guides on checking fluid levels for Detroit Automated transmissions.
Detroit™ Automated Transmission Air Filter Replacement
Covers replacing the air filter on Detroit Automated transmissions if equipped.
Frame and Frame Components
Safety Precautions
Details safety measures for fifth wheel maintenance, emphasizing spring compression hazards.
Fifth Wheel Inspection
Guides on inspecting Fontaine, Holland, and Simplex fifth wheels for cracks, wear, and proper function.
Fifth Wheel Lubrication
Provides lubrication instructions for Fontaine, Holland, and Jost fifth wheels.
Holland Fifth Wheel Sliding Mechanism Inspection
Details inspecting and adjusting the sliding mechanism of Holland fifth wheels.
Frame Fastener Torque Check
Outlines the process for checking torque on various frame fasteners.
Trailer Electrical Connector Lubrication
Guides on cleaning and lubricating trailer electrical connectors.
Premier 690 Coupling Inspection
Covers inspection and maintenance of the Premier 690 coupling, focusing on the 294 bolt.
Suspension
Safety Precautions
Details safety measures when inspecting suspension components, highlighting spring assembly hazards.
Suspension Inspection
Guides on inspecting front and rear suspension components, including springs, shocks, and brackets.
Suspension Lubrication
Provides lubrication procedures for various suspension types, including Freightliner and Hendrickson.
Suspension U-Bolt Torque Check
Outlines the procedure for checking and retorquing U-bolt nuts.
Front Axle
Safety Precautions
Details safety measures when working on the front axle and steering components.
Knuckle Pin Lubrication
Guides on lubricating knuckle pin assemblies for Detroit, Dana Spicer, and Meritor axles.
Tie Rod Lubrication
Covers lubricating tie rod ends with multipurpose chassis grease.
Tie Rod Inspection
Details inspecting tie rod end boots for damage and checking cross tube movement.
Front Axle Wheel Bearing Lubrication
Guides on checking lubricant levels in front axle hub caps.
Front Drive Axle Lubricant Level Check
Outlines procedures for checking front drive axle lubricant levels.
Front Drive Axle Lubricant Change
Provides instructions for changing front drive axle lubricant, including flushing.
Wheel Alignment Check
Explains how to check wheel alignment parameters like camber, caster, and toe-in.
Rear Axle
Safety Precautions
Details safety measures when working on the rear axle and draining axle oil.
Drive Axle Lubricant Level Check
Guides on checking lubricant levels in drive axles for Detroit, Meritor, and Dana Spicer axles.
Two-Speed-Axle Shift Unit Lubricant Level Check
Outlines checking the lubricant level in the two-speed-axle shift unit.
Drive Axle Breather Check
Emphasizes checking axle breathers for clogging or damage.
Axle Lubricant and Filter Change, and Magnetic Strainer Cleaning and Check
Provides procedures for changing axle lubricant and cleaning magnetic strainers.
Wheels and Tires
Tire Check
Guides on inspecting tires for abnormal wear, damage, and proper pressure.
Wheel Nut and Rim Nut Torque Check
Details the procedure for checking and retorquing wheel and rim nuts.
Driveline
Safety Precautions
Outlines safety measures when working on the driveline, highlighting load risks.
Driveline Inspection
Guides on inspecting universal joints, yokes, midship bearings, and slip joints for wear and damage.
Driveline Lubrication
Provides instructions for lubricating universal joints and slip joints on RPL Series drivelines.
Brakes
Safety Precautions
Details safety measures when working on air brake systems and air dryers.
Air Brake System Valve Inspection
Mentions maintenance for air brake valves if not covered by air dryer service.
Air Dryer Inspection
Guides on inspecting the air dryer for proper purging and sealing of connections.
Air Dryer Desiccant Replacement
Outlines the procedure for replacing the desiccant cartridge in Bendix AD-9 Air Dryers.
Alcohol Evaporator Cleaning and Inspection
Details cleaning and inspecting the alcohol evaporator for freeze season reactivation.
Camshaft Bracket Lubrication
Provides lubrication instructions for camshaft brackets with grease fittings.
Slack Adjuster Lubrication
Covers lubrication of slack adjusters with grease fittings for Dana Spicer, Haldex, Gunite, and Meritor types.
Brake Inspection
Details procedures for checking parking brake operation and foundation brake components.
Versajust Slack Adjuster Inspection and Lubrication
Guides on inspecting and lubricating Versajust slack adjusters, including stroke measurement.
Steering
Safety Precautions
Details safety measures when working on steering system components.
Drag Link Inspection
Guides on inspecting the drag link for ball stud movement, looseness, and boot condition.
Drag Link Lubrication
Covers lubricating drag link grease fittings with specified chassis grease.
Power Steering Fluid and Filter Changing
Outlines procedures for changing power steering fluid and filter for cylindrical and flat reservoirs.
Steering Shaft Lubrication
Provides instructions for lubricating steering shaft U-joints and slip joints.
Power Steering Gear Lubrication
Details lubricating the sector shaft on TRW TAS Series steering gears.
Fuel
Safety Precautions
Details safety measures when working on the fuel system, emphasizing fire hazards.
Fuel Filter Replacement
Refers to engine manufacturer's manual for fuel filter replacement procedures.
Fuel Separator Sight Bowl Cleaning and Element Replacement
Guides on cleaning and replacing filter elements in Alliance/Racor and DAVCO fuel/water separators.
Fuel Tank Band Nut Tightening
Outlines procedures for tightening fuel tank band nuts for rectangular and cylindrical tanks.
Exhaust
Safety Precautions
Details safety measures when working on the exhaust system, emphasizing hot components.
Exhaust System Inspection (Noise Emission Control)
Guides on inspecting the exhaust system for leaks, binding, and damage, including EPA regulations.
CAT CGI Bellows Replacement
Details replacing CGI bellows on CAT EPA07 compliant engines.
Cab
Safety Precautions
Details safety measures when inspecting cab suspension components.
Cab Suspension Inspection
Guides on inspecting air springs, shock absorbers, and mounting brackets for wear and damage.
Mirror Folding Check
Covers checking the free movement of folding cab-mounted mirrors.
Aerodynamic Component Inspection
Outlines inspection of aerodynamic components like side extenders and roof deflectors.
Doors
Door Seal, Door Latch, Door Hinge, and Door Check Lubrication
Provides lubrication instructions for door seals, latches, hinges, and checks.
Heater and Air Conditioner
Safety Precautions
Details safety measures when working on the air conditioning system, highlighting refrigerant hazards.
Air Conditioner Inspection
Guides on inspecting the A/C compressor hub, clutch clearance, and hoses.
HVAC Air Filter Cleaning and Replacement
Outlines cleaning and replacing cab and sleeper HVAC air filters.
Hood, Grille, and Cab Fenders
Hood Rear Support Lubrication
Provides instructions for lubricating hood rear support brackets and isolators.
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