Weber Alpha HSM Manuals

Manuals and User Guides for Weber Alpha HSM. We have 1 Weber Alpha HSM manual available for free PDF download: Original Instructions Manual

Weber Alpha HSM Original Instructions Manual (112 pages)

Brand: Weber | Category: Printer Accessories | Size: 5.35 MB

Table of Contents
3
General
7
Overview
7
Limitation of Liability
7
Warranty Conditions
7
Copyright
7
Purpose and Overview of the Operating Instructions
8
Notes Regarding the Operating Instructions Use
8
Service Hotline
9
Explanation of the Technical Terms Used
10
Safety Regulations
14
Behaviour in Case of Emergencies
14
Fundamental Safety Regulations
14
Meaning of the Risk Levels
14
Intended Use
15
Reasonably Foreseeable Improper Use
16
Reconstruction and Modification of the Labeler
16
Sources of Danger on the Labeler
17
Protective Devices
18
Separating and Non-Separating Protective Devices
18
Warning Notices on the Labeler
18
Safety Instructions
19
Residual Risks
20
Obligations of the Operator
21
Approved Persons
21
Personal Protective Equipment
22
Workplaces for Operating Personnel
23
Disposal
23
Technical Specifications
24
Information about Other Dimensions
24
Performance Data
25
Information Regarding the Operation
25
Noise Emission
25
Description of the Labeler
26
Function and Scope of the Application
26
General Overview
27
Module Overview
28
Identification of the Labeler Via the Nameplate
30
Transport
31
Delivery
31
Scope of Delivery
31
Transport and Unpacking
31
Safety Instructions
31
Storage Conditions
33
Installation and Connection
34
Safety Instructions
34
Installation
36
Requirements Regarding the Installation Location
36
Positioning of the Labeler
36
Attachment of the Labeler
37
Connecting the Labeler
37
Overview of the Connections on the Labeler
38
Connection to the Mains Voltage
39
Connection an Compressed Air
40
Connection HMI-Display (X10)
41
Label Sensor Connection (Optical Sensor) (X7)
41
Connection Label Sensor (Ultrasonic Sensor) (X7)
43
Product Detector Connection (X2)
44
Rotary Encoder Connection (X5)
45
Alarm Lamp Connection (X6)
45
USB Port
45
Network Connection (X20)
45
End of Roll Warning Connection (Low Label)
46
AUX in Connector (X11)
47
AUX out Connector (X12)
47
I/O Signal Interface (X9)
48
Signal Description
48
Settings and Commissioning
49
Safety Instructions
49
Settings
49
Unwinder (Performance)
50
Adjust the Pressure Roller
51
Adjusting the Label Liner Brake
52
Pressure Application Device Setting
53
Loading the Label Material
54
Unwinder (Mechanical)
54
Unwinder (Performance and Motorized)
55
Label Liner Brake
56
Application
56
Drive
57
Rewinder (Mechanical)
57
Rewinder (Motorized)
58
Perform Label Calibration
59
Initial Commissioning
61
Zerodowntime and Alternating Operation
62
Description
62
Function
63
Setting the Zerodowntime / Alternating Operation
63
Twin Label Mode
66
Operation
67
Safety Instructions
67
Switching the Labeler On/Off
67
Labeling Operation Start
68
Stopping Labeling Mode
68
Decommissioning the Labeling System
69
Indicator Lamps Control Unit
70
Control Unit Drive Module
70
Unwinder (WAC05) and Rewinder (WAC06)
70
HMI Display
71
Function of the Control Elements
71
Status Leds
72
Presentations and Operation of the Menus
72
Password Protection
73
Menu Structure
74
Status Menu
76
Manual Feed
77
Temporary Setting Options
78
Countdown" (Set Count Down)
78
Configuration Menu
79
Configuration Selection
79
Speed
80
Trigger Delay
80
Label Position
80
Label Length
81
Label Gap
81
Labels Burst (Label Per Trigger)
81
Label Distance
81
Label Skip
82
Trigger Blank
82
Ramp
82
Stop Ramp
83
Speed Control
83
Sync Start
83
Sync Length
84
Pre Feed
85
Parameter List Configuration
85
Service Menu
86
Automatic Label Calibration (Teach)
86
Reset Lab. Counter
87
Event Data
87
Diagnosis (IO-Status)
88
System Menu
89
Software Version (SW-Version)
89
IP Address
89
Gate-Way
89
IP Address Link
90
PLC IP Address
90
Time/Date
90
Language
90
Metric / Imperial
91
Machine Parameters
91
Maintenance and Repair
92
Safety Instructions
92
Recommended Cleaning Agents
93
Daily Maintenance/Repair (after Approx. 8 Operating Hours)
93
Weekly Repair/Maintenance (after Approx. 40 Operating Hours)
94
Half-Yearly Maintenance/Repair (after Approx. 1000 Operating Hours)
95
Annual Repair/Maintenance (after Approx. 2000 Operating Hours)
95
Cleaning Instructions
96
Cleaning of Sensors
97
Cleaning of the Deflection Rollers
98
Empty the Water Separator of the Compressed Air Supply
99
Spare Parts
100
Safety Instructions
100
Wiring and Pneumatic Plans
100
10. Troubleshooting
101
Safety Instructions
101
Mechanical Errors
102
Correct the Settings after the Labeling Result
104
Proper Labeling
104
Error During the Labeling
104
Error and Warning Messages
106
Error Acknowledgment
106
Error Messages
107
Warnings
108
11. Index
109
Keywords from a to Z
109
12. Declaration of Conformity
112

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Weber Alpha HSM Original Instructions Manual (112 pages)

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