Watkiss Automation TrimMaster Pro Manuals

Manuals and User Guides for Watkiss Automation TrimMaster Pro. We have 1 Watkiss Automation TrimMaster Pro manual available for free PDF download: Service Manual

Watkiss Automation TrimMaster Pro Service Manual

Watkiss Automation TrimMaster Pro Service Manual (128 pages)

Brand: Watkiss Automation | Category: Booklet makers | Size: 3 MB

Table of Contents

Table of Contents
3
1 System Description

7
- Introduction
  7
- Compatibility & Configurations
  7
- BMS Bookmaster Standard 115V
  8
- BMP Bookmaster Pro 115V
  8
- Tms
  8
- Tmp
  8
- Boc
  8
- Bookmaster Overview
  9
  - Normal Operating Cycle (When Booklet-Making)
    9
  - Status Indication
    11
- Trimmaster Overview
  13
- Bookmaster Outfeed Conveyor (BOC)
  14
- Bookmaster Motorised Infeed (BMI)
  14
- Bookmaster Outfeed Conveyor
  14
- Bookmaster Infeed Guide (BIG)
  15
- Bookmaster Receiving Tray (BRT)
  15
- Bookmaster Infeed Guide
  15
- Bookmaster Receiving Tray
  15
- Bookmaster Offline Control Panel (BCP)
  16
- Fuses
  16
  - Bookmaster Standard
    16
  - Bookmaster Offline Control Panel
    16
  - Bookmaster Pro
    17
2 Tools and Materials

19
- Recommended Tools
  19
- Consumables
  20
3 Service Procedures

21
- Introduction
  21
  - Safety
    21
  - Operation
    21
  - Orientation
    21
  - Test Paper
    21
  - Metric and Imperial Measurements
    21
  - Machine Covers
    21
- Bookmaster Standard
  22
- Bookmaster Pro
  38
- Trimmaster Standard
  42
- Trimmaster Pro
  52
  - Trim Axis Home Position Calibration
    52
4 Electronics & Software

55
- Connection Diagrams
  55
- Pcbs
  68
- Bookmaster Pro Software
  74
  - Loading Software
    75
  - Terminal Emulator Mode
    75
5 Machine Inspections

77
6 Routine Maintenance

97
7 Installation

103
- General Considerations
  103
- Connecting the Bookmaster and Trimmaster
  103
- Outfeed Conveyor (BOC)
  104
- Bookmaster Receiving Tray (BRT)
  105
- Motorised Infeed (MIF)
  106
  - Using the BMI as a Collecting Station
    107
- Bookmaster Infeed Guide (BIG)
  107
- Bookmaster Offline Control Panel (BCP)
  107
- Installing the Bookmaster with a Watkiss Vario Collator
  108
  - Accessories
    110
  - Connecting to the Watkiss Vario Oscillating Floor Base
    111
  - Nagle Panel and Settings
    111
8 Trouble Shooting

113
- Trouble Shooting Chart
  113
- Error Indicators
  117
  - Status Indicator Light
    117
  - Staple Head Indicator Lights
    118
  - Startup and Error Bleeps
    118
- Error Diagnostics
  118
  - Position Motor Control Board
    118
  - Terminal Emulator Mode
    120
  - Staple Head Control Board (900-156)
    123
  - Manually Firing the Staple Head
    123
9 Appendix

125
- Conversions
  125
- Technical Documentation Feedback Form
  126

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