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Watkiss Automation Automatic SpineMaster Manuals
Manuals and User Guides for Watkiss Automation Automatic SpineMaster. We have
1
Watkiss Automation Automatic SpineMaster manual available for free PDF download: Service Manual
Watkiss Automation Automatic SpineMaster Service Manual (120 pages)
Brand:
Watkiss Automation
| Category:
Booklet makers
| Size: 3 MB
Table of Contents
Table of Contents
3
Chapter 1 Introduction
6
Product Variants
6
Terminology
6
Safety
7
Warning Labels
7
Warnings
7
Orientation
8
Product Overview
8
Paper Path
8
Basic Operating Principles
9
Book Thickness Adjustment
11
Operating Modes
11
Error Indicator / Reset Button
12
Routine Maintenance
12
Chapter 2 Status Indicator Raps
15
Status Indicator Raps
15
Entry RAP
16
AC Mains RAP
17
Error Indicator RAP
18
Jammed Booklet RAP
19
Carriage Motor and Transverse Chain RAP
20
Chapter 3 Quality Raps
21
Quality RAPS
21
Spine Forming RAP
22
Thin Booklet RAP
23
Damaged Booklet RAP
24
Poor Stacking RAP
25
Service Procedures • Chapter 4 Service Procedures
27
Service Procedures
27
Chapter 4 Service Procedures
28
Introduction
28
Test Booklets
28
Metric and Imperial Measurements
28
Machine Covers
28
Cycling the ASM by Hand
29
Cleaning the Carriage Roller and Stop
30
Clearing a Paper Jam
30
Freeing a Carriage Roller Jam
31
Auto Carriage Reset and ASM Purge Procedure
31
Manual Carriage Reset and ASM Purge Procedure
31
Removing Components
32
Removal of the ASM Infeed Assembly
32
Removal of the Top Delivery Assembly
33
Machine Adjustments
34
Adjusting the Transverse Chain Tension
34
Adjusting LH & RH Limit Sensors
35
Adjusting the Clamp Open Sensor
37
Adjusting Clamp Optical Sensor
37
Adjusting the Clutch Control Collar
38
Setting the Solenoid
40
Adjusting the Stop
40
Adjusting the Stop Damping
41
Burring the Bolster
42
Replacing Components
43
Replacing the Holding Magnet
43
Replacing the Power Interface PCB
43
Replacing the Transformer
44
Replacing the Carriage Motor Ballast Resistor
44
Replacing the Cam Links
45
Replacing the Transverse Drive Chain
46
Replacing the Main Drive Chain and the Drive Transfer Chain
47
Replacing the Final Drive Chain
48
Replacing the Clutch Sprockets And/Or Intermediate Drive Sprocket
49
Replacing the Main Drive Motor Sprocket
50
Replacing the Final Drive Sprocket
50
Replacing the 24V Motor
51
Replacing the Cooling Fan
52
Replacing the Clutch
53
Replacing the Clutch Solenoid
54
Replacing the Drive Motor
54
Replacing the Bolster And/Or Anvil Clamp Bar
55
Replacing the Stop Assembly
59
Replacing the Upper Infeed Sensor
59
Replacing the Lower Infeed Sensor (ASM & ASMN)
60
Replacing the Clamp Optical Sensor
62
Illustrated Parts Catalogue
65
Chapter 6 General Procedures
67
General Procedures
67
Product Specifications
68
Safety Data Sheet
69
Space Requirements
70
Recommended Tools & Consumables
71
Recommended Spare Parts
72
Wiring Diagrams & Electrics • Chapter 7 Wiring Diagrams & Electrics
73
Wiring Diagrams & Electrics
73
Chapter 7 Wiring Diagrams & Electrics
75
Electronic Sensors
75
Infeed Optical Sensor
75
Clamp Optical Sensor (Booklet Presence)
75
Clamp Open Proximity Sensor
76
RH Limit/Lh Limit Proximity Sensors
76
Stacker Advance Sensor
76
Stacker Full Microswitch
76
Guard Switches
76
Fuses
75
Limits for Machine Interface
75
Transformer
76
Block Diagram
78
Spinemaster Control PCB (900-197)
79
Schematic - Sheet 1/2
79
Schematic - Sheet 2/2
80
Indicators
81
ASM Machine Interface PCB (900-198)
82
ASM Payout Interface PCB (900-201)
83
Power Interface PCB
84
Power Interface PCB 900-141 Schematic
84
Power Interface PCB 900-141 Layout
85
Chapter 8 Installation Procedures
87
Installation Procedures
87
General Considerations
88
Prior to Installation
88
Installing the ASM Onto a Watkiss Automatic Trimmer
89
Installing the ASM Onto a Watkiss Manual Trimmer
92
Installing the ASM Onto a Watkiss Trimmaster
94
Installing the ASM Onto a Bourg BDF
98
Installing the ASM Onto a Duplo 400T Trimmer
99
Installing the ASM Onto a Duplo 48T Trimmer
102
Installing the ASM Onto a Nagel Trimmer
104
Operator Manuals
109
Appendix
111
Chapter 10 Appendix
112
Recommended Spares List - Automatic Spinemaster 115V
112
Recommended Spares List - Automatic Spinemaster 230V
114
First Line Support Spares Kit - Automatic Spinemaster (ASMB) 115V
116
Conversion Chart
117
Operator/Service Publication Feedback Form
118
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