User Manuals: Walker Magnetics IMI 5D Lifting Magnet

Manuals and User Guides for Walker Magnetics IMI 5D Lifting Magnet. We have 1 Walker Magnetics IMI 5D Lifting Magnet manual available for free PDF download: Operation Manual

Walker Magnetics IMI 5D Operation Manual

Walker Magnetics IMI 5D Operation Manual (34 pages)

Microprocessor Controlled Chuck Control

Brand: Walker Magnetics | Category: Control Systems | Size: 1 MB

Table of Contents

Table of Contents
1
Introduction
3
Safety Instructions
4
General Safety Rules
4
Recognize Safety Information
5
Ways to Avoid a Reduction of Holding Capacity
5
Additional Warnings
6
Designated Person
6
Mounting the Chuck Control & Connecting Electrical Power
7
Optional Remote Unit
7
Main Chuck Control Unit
7
Figure 3 1 Chuck Control Enclosure
7
Connecting the Chuck
8
Connecting the AC Input Voltage
8
575 Volt Controllers
8
Transformer Wiring Diagram
8
Figure 3 2 Transformer Wiring Diagram
8
Connecting Optional Features
9
Current Sensing
9
Part Release
9
Lockout
9
Energizing the System
9
Control Mounting Guidelines
9
Operating Instructions
10
Important Facts about Magnetic Holding
10
Surface Conditions
10
Workpiece Thickness
10
Portion of the Chuck Surface in Contact with the Workpiece
10
Workpiece Material
11
Full Holding
11
Variable Holding
11
Residual Holding
11
Release
11
Control Protection
13
Release Cycle Steps
13
Figure 4 1 Release Cycle Voltage Vs. Release Cycle Time
13
Grounding & Shielding
14
Current Sensing
14
Part Release
14
Lockout
14
Control Output Voltage
14
Inspection & Maintenance
15
Having a Problem with Your Chuck Control
15
Chuck Control Connections
16
Table 5 1 Terminal Tb1
16
Table 5 2 Connector - J4
16
Table 5 3 Connector - J5
16
Remote Interface
17
Connections
17
Interface
17
Table 5 4 Remote Tb = Tbr (Located in Remote Enclosure); J5 (Located on Main Pc Board)
17
Smart 75/100D Panel Layout
18
Figure 5 1 Smart 75/100D Panel
18
Smart 20/30/50D Panel Layout
19
Figure 5 2 Smart 20/30/50D Panel
19
Smart 7/10/15D Panel Layout
20
Figure 5 3 Smart 7/10/15D Panel
20
Smart 3/5D Panel Layout
21
Figure 5 4 Smart 3/5D Panel
21
Main Pc Board
22
Figure 5 5 Main Pc Board
22
Smart 75/100D Wiring
23
Smart 20/30/50D Wiring
24
Figure 5 7 Smart 20/30/50D Wiring
24
Smart 7/10/15D 115V Wiring
25
Figure 5 8 Smart 7/10/15D 115V Wiring
25
Smart 7/10/15D 200V Wiring
26
Figure 5 9 Smart 7/10/15D 230V Wiring
26
Smart 3/5D 115Vdc Wiring
27
Figure 5 10 Smart 3/5D 115Vdc Wiring
27
Smart 3/5D 230Vdc Wiring
28
Figure 5 11 Smart 3/5D 230Vdc Wiring
28
Enclosure Dimensions for Smart-D Controls
29
Remote Enclosure Dimensions
30
Remote Wiring Connections
31
Replacement Parts List
32
Table 5 5 Replacement Parts
32
Return and Repair Instructions
33

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