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W600 Series
Walchem W600 Series Manuals
Manuals and User Guides for Walchem W600 Series. We have
4
Walchem W600 Series manuals available for free PDF download: Instruction Manual, Troubleshooting Manual
Walchem W600 Series Instruction Manual (98 pages)
Metal Finishing Controller
Brand:
Walchem
| Category:
Controller
| Size: 7.82 MB
Table of Contents
Table of Contents
3
1 0 Introduction
5
2 0 Specifications
6
Measurement Performance
6
Electrical: Input/Output
7
Mechanical
9
Variables and Their Limits
10
3 0 Unpacking & Installation
12
Unpacking the Unit
12
Mounting the Electronic Enclosure
12
Immersible Copper Sensor Installation
13
Flow through Copper Sensor/Sample Loop Installation
13
Flow through Nickel Sensor/Sample Loop Installation
13
Other Sensor Installation
15
Icon Definitions
17
Electrical Installation
17
4 0 Function Overview
35
Front Panel
35
Touchscreen
35
Icons
35
Startup
37
Shut down
44
5 0 OPERATION Using the Touchscreen
44
Alarms Menu
45
Inputs Menu
45
Copper/Nickel
49
Contacting Conductivity
50
Electrodeless Conductivity
50
Temperature
51
Orp
52
Disinfection
52
Generic Sensor
53
Transmitter Input and AI Monitor Input
53
DI State
54
Flow Meter, Contactor Type
54
Flow Meter, Paddlewheel Type
55
Feed Monitor
55
Virtual Input - Calculation
57
Virtual Input - Raw Value
58
Outputs Menu
59
Relay, any Control Mode
59
Relay, On/Off Control Mode
60
Plating Control
60
Plating Follow
61
Relay, Percent Timer Control Mode
61
Relay, Alarm Output Mode
62
Relay, Time Proportional Control Mode
62
Relay, Manual Mode
62
Relay, Pulse Proportional Control Mode
63
Relay, PID Control Mode
63
Relay, Dual Set Point Mode
66
Relay, Timer Control Mode
66
Relay, Probe Wash Control Mode
67
Relay, Spike Control Mode
68
Relay, or Analog Output, Lag Control Mode
70
Relay or Analog Output, Retransmit Mode
76
Analog Output, Proportional Control Mode
76
Analog Output, PID Control Mode
77
Analog Output, Manual Mode
80
Analog Output, Flow Proportional Mode
80
Configuration Menu
80
Global Settings
81
Security Settings
81
Network Settings
81
Network Details
81
Remote Communications (Modbus)
82
Email Report Settings
82
Display Settings
83
File Utilities
84
Controller Details
84
HOA Menu
85
Graph Menu
85
6 0 OPERATION Using Ethernet
86
Connecting to a LAN
86
Using DHCP
86
Using a Fixed IP Address
86
Connecting Directly to a Computer
86
Navigating the Web
87
7 0 Maintenance
87
Copper or Nickel Sensor Cleaning
87
Ph Electrode Maintenance
87
Replacing the Fuse Protecting Powered Relays
88
8 0 Troubleshooting
88
Calibration Failure
88
Copper or Nickel Sensors
88
Ph Sensors
89
Contacting Conductivity Sensors
89
Electrodeless Conductivity Sensors
89
ORP Sensors
89
Disinfection Sensors
90
Analog Inputs
90
Temperature Sensors
90
Alarm Messages
90
Procedure for Evaluation of Conductivity Electrode
95
Procedure for Evaluation of the Ph/Orp Electrode
95
Diagnostic Lights
96
9 0 Spare Parts Identification
97
10 0 Service Policy
98
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Walchem W600 Series Instruction Manual (76 pages)
Modbus
Brand:
Walchem
| Category:
Controller
| Size: 1.23 MB
Table of Contents
Table of Contents
3
1 Scope
5
2 Introduction
5
3 Overview
5
Modbus Settings
6
4 Modbus/Tcp Driver
6
Modbus/Tcp Protocol
6
MBAP Header
6
Protocol Data Unit
7
Modbus/Tcp Function Codes
7
Function Code 1, Read Coils
8
Function Code 2, Read Discrete Inputs
8
Function Code 3, Read Holding Registers
9
Function Code 4, Read Input Registers
9
Function Code 5, Write Single Coil
10
Function Code 6, Write Single Holding Register
10
Function Code 16, Write Multiple Holding Registers
11
Modbus/Tcp Exception Error Codes
11
Tcp/Ip Interface
12
Data Refresh
12
Data Encoding
12
Coils and Discrete Inputs
12
Boolean
12
Holding Register and Input Registers
12
16-Bit Word (Boolean)
12
16-Bit Word (Bitfield)
13
16-Bit Word (Status)
13
16-Bit Word (Integer)
13
32-Bit Value (Integer)
13
32-Bit Value (Float)
13
32-Bit Inverse Data Format (Integer or Float)
14
5 Data Dictionary
14
Addressing (0- or 1-Based)
14
Address Maps
14
W600 Controller - I/O Channel Address Maps
15
W900 Controller - I/O Channel Address Maps
16
Alternate Address Maps
18
Type-Specific Address Maps
19
System Address Map
19
Network Address Map
20
Sensor Input Address Maps
21
Sensor Input (All Types Except Analog Input Flowmeter) Address Map
21
Analog Input Flowmeter Address Map
22
Digital Input Address Maps
23
Digital Input / DI State Type Address Map
23
Digital Input / Contacting Flow Meter Type Address Map
24
Digital Input / Paddlewheel Flow Meter Type Address Map
25
Digital Input / DI Counter Type Address Map
26
Digital Input / Flow Monitor Type Address Map
27
Virtual Input Address Maps
28
Virtual Input / Calculation & Raw Value Type Address Map
28
Virtual Input / Redundant Sensor Type Address Map
29
Virtual Input / Disturbance Type Address Map
30
Relay Output Address Maps
31
Relay Output / Manual Control Mode Address Map
31
Relay Output / On/Off & On/Off Disturbance Control Mode Address Map
32
Relay Output / Dual Setpoint Control Mode Address Map
33
Relay Output / Time Proportional Control Mode Address Map
34
Relay Output / Intermittent Sampling Control Mode Address Map
35
Relay Output / Bleed and Feed Control Mode Address Map
36
Relay Output / Bleed then Feed Control Mode Address Map
37
Relay Output / Flow Timer Control Mode Address Map
38
Relay Output / Counter Timer Control Mode Address Map
39
Relay Output / Target PPM Control Mode Address Map
40
Relay Output / PPM by Volume Control Mode Address Map
41
Relay Output / Flow Meter Ratio Control Mode Address Map
42
Relay Output / Volumetric Blend Control Mode Address Map
43
Relay Output / Percent Timer Control Mode Address Map
44
Relay Output / Event Timer Control Mode Address Map
45
Relay Output / Biocide Timer Control Mode Address Map
46
Relay Output / Spike Control Mode Address Map
47
Relay Output / Probe Wash Control Mode Address Map
48
Relay Output / Plating Control Mode Address Map
49
Relay Output / Plating Follow Control Mode Address Map
50
Relay Output / Lag Output Control Mode Address Map
51
Relay Output / Alarm Control Mode Address Map
52
Pulse Relay Output Address Maps
53
Pulse Relay Output / Manual Control Mode Address Map
53
Pulse Relay Output / Pulse Proportional Control Mode Address Map
54
Pulse Relay Output / Flow Proportional Control Mode Address Map
55
Pulse Relay Output / Pulse PID Control Mode Address Map
56
Pulse Relay Output / Pulse Disturbance Control Mode Address Map
57
Analog Output Address Maps
59
Analog Output / Manual Control Mode Address Map
59
Analog Output / Retransmit Mode Address Map
60
Analog Output / Proportional Control Mode Address Map
61
Analog Output / Flow Proportional Control Mode Address Map
62
Analog Output / PID Control Mode Address Map
63
Analog Output / Disturbance Control Mode Address Map
64
Analog Output / Lag Output Control Mode Address Map
65
Alternate Address Maps
66
Alternate Sensor Input Address Map
66
Alternate Digital Input Address Map
67
Alternate Virtual Input Address Map
68
Alternate Relay Output Address Map
69
Alternate Analog Output Address Map
70
Status
71
Alarm Bitfields
73
System Alarm Bitfield
73
Network Alarm Bitfield
73
Sensor Input Alarm Bitfield
74
Digital Input Alarm Bitfield
74
Virtual Input Alarm Bitfield
75
Relay Output Alarm Bitfield
75
Analog Output Alarm Bitfield
76
Walchem W600 Series Instruction Manual (88 pages)
Water Treatment Controller
Brand:
Walchem
| Category:
Controller
| Size: 5.53 MB
Table of Contents
Table of Contents
3
1 Introduction
5
2 Specifications
6
Measurement Performance
6
Electrical: Input/Output
7
Mechanical
8
Variables and Their Limits
8
3 Unpacking & Installation
10
Unpacking the Unit
10
Mounting the Electronic Enclosure
10
Sensor Installation
10
Icon Definitions
14
Electrical Installation
14
4 Function Overview
32
Front Panel
32
Touchscreen
32
Icons
33
Startup
35
Shut down
39
5 Operation Using the Touchscreen
40
Alarms Menu
40
Inputs Menu
40
Contacting Conductivity
43
Electrodeless Conductivity
43
Temperature
44
Orp
44
Disinfection
45
Analog Input
45
DI State
45
Flow Meter, Contactor Type
46
Flow Meter, Paddlewheel Type
46
Outputs Menu
47
Relay, any Control Mode
47
Relay, On/Off Control Mode
47
Relay, Flow Timer Control Mode
48
Relay, Bleed and Feed Control Mode
48
Relay, Bleed then Feed Control Mode
49
Relay, Percent Timer Control Mode
49
Relay, Biocide Timer Control Mode
49
Relay, Alarm Output Mode
51
Relay, Time Proportional Control Mode
52
Relay, Intermittent Sampling Control Mode
52
Relay or Analog Output, Manual Mode
53
Relay, Pulse Proportional Control Mode
53
Relay, Dual Set Point Mode
54
Relay, Timer Control Mode
54
Analog Output, Retransmit Mode
56
Analog Output, Proportional Control Mode
56
Configuration Menu
57
Global Settings
57
Security Settings
57
Network Settings
58
Network Details
58
Display Settings
58
File Utilities
59
Controller Details
60
HOA Menu
61
Graph Menu
61
6 Operation Using Ethernet
62
Connecting to a LAN
62
Connecting Directly to a Computer
63
Navigating the Web
63
7 Maintenance
64
Electrode Cleaning
64
Replacing the Fuse Protecting Powered Relays
65
8 Troubleshooting
65
Calibration Failure
65
Contacting Conductivity Sensors
65
Electrodeless Conductivity Sensors
66
Ph Sensors
66
ORP Sensors
66
Disinfection Sensors
67
Analog Inputs
67
Temperature Sensors
67
Alarm Messages
68
Procedure for Evaluation of Conductivity Electrode
71
Procedure for Evaluation of the Ph/Orp Electrode
71
Diagnostic Lights
72
9 Spare Parts Identification
73
10 Service Policy
87
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Walchem W600 Series Troubleshooting Manual (10 pages)
Controller pH Electrode Troubleshooting Guide
Brand:
Walchem
| Category:
Controller
| Size: 0.56 MB
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