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Portable Generator
G 85
Wacker Neuson G 85 Manuals
Manuals and User Guides for Wacker Neuson G 85. We have
2
Wacker Neuson G 85 manuals available for free PDF download: Repair Manual, Operator's Manual
Wacker Neuson G 85 Repair Manual (130 pages)
Mobile Generator
Brand:
Wacker Neuson
| Category:
Inverter
| Size: 12 MB
Table of Contents
Table of Contents
5
1 Safety Information
9
Operating Safety
10
Service Safety
12
Operator Safety While Using Internal Combustion Engines
13
Towing Safety
14
Reporting Trailer Safety Defects
14
2 Theory of Operation
15
Basic Schematic
15
Introduction
16
Terminology
18
3 Electrical Testing Techniques
22
Checking Continuity
22
Checking Resistance
22
Checking Voltage
22
Probing ECM Plugs and Pins
23
4 ECM Background Information
24
ECM Handling Precaution
24
Normal Boot-Up Sequence
25
Display Variables and Values
28
ECM Display Screens-Start Switch in Remote Position
29
Additional Variables Monitored by the ECM
30
Voltage Display Errors
36
ECM Automatic Engine Shutdown Conditions
38
ECM Circuit Boards
39
Control Wiring Numbering & Colors
40
Removing and Installing the ECM
43
5 Ecm/Sensor Troubleshooting
44
Checking Power to the ECM
44
Checking Outgoing Power from the ECM
47
Checking Temperature Sender
48
Fuel Sender Failure and Low Fuel Fault
50
Calibrating ECM Voltage Display
51
Calibrating ECM AC Amperage Display
52
Calibrating ECM AC Frequency Display
53
Calibrating ECM DC Display
54
Checking the ECM CAN BUS Circuit
55
Checking the Main Circuit Breaker
56
ECM Plugs and Pins
57
6 John Deere Engines with ECU
59
John Deere Engines with ECU Background
59
Locations of Engine Electrical Components
60
Engine Electrical Components
61
7 Engine Starting Troubleshooting
62
Checking the Fuses
62
Checking the Engine Control Module (ECM)
63
Checking the Emergency Stop Switch
64
Checking the Starter Relay
65
Checking the Starter Solenoid
66
Checking the Intake Heater Relay
67
Checking the Main Circuit Breaker
68
8 Output Voltage Troubleshooting
69
Checking the Emergency Stop Switch
69
Checking the Lug Door Switch
70
Checking the Main Circuit Breaker
71
Checking the Voltage Adjusting Rheostat
72
Checking the Auxiliary Winding
73
Checking the Exciter Stator
74
Checking the AVR Sensing Wires
75
Flashing the Generator (Checking the Excitation System)
76
Checking Stator Windings at the Lugs
77
Checking the Rectifier Diodes-Thread-In Style
78
Checking the Rectifier Diodes-Solder-In Style
79
Checking the Main Rotor Winding
80
Checking the Exciter Rotor Winding
81
Checking Stator Windings at the Voltage Selector Switch
82
9 Disassembly/Assembly Procedures
83
Tools
83
Ordering Parts
83
Reference Numbers ( )
83
Weight Block
83
Removing the Roof
84
Preparing Unit for Generator Removal
86
Replacing the Generator
88
Removing the AVR
90
Installing the AVR
91
Removing the Engine
96
Installing the Engine
98
Replacing the Fuel Tank
100
Replacing the Emergency Stop Switch (Older)
102
Replacing the Emergency Stop Switch (Newer)
104
Replacing the Diodes
106
Replacing the Voltage Selector Switch (VSS)
108
G 50, G 70, G 85 VSS Wiring
110
10 Technical Data
112
Engine Data
112
Generator Data
113
Trailer and Skid Data
114
Dimensions
115
Engine Wiring Diagram-John Deere with ECU
116
ECU Wiring Diagram
120
ECU Harness Connector
121
Generator Wiring Diagram
122
Torque Values
128
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Wacker Neuson G 85 Operator's Manual (92 pages)
Mobile Generator
Brand:
Wacker Neuson
| Category:
Portable Generator
| Size: 9 MB
Table of Contents
Table of Contents
3
1 Foreword
5
2 Safety Information
6
Operating Safety
8
Service Safety
10
Operator Safety While Using Internal Combustion Engines
11
Towing Safety
12
Reporting Trailer Safety Defects
13
Label Location
14
Safety and Operating Labels
16
3 Operation
24
Control Panels
24
Generator Monitoring
26
Engine Monitoring
27
Engine Shutdown Faults
28
Current Overload Fault
29
Application
29
Voltage Selector Switch
30
Emergency Stop Switch
31
Main Line Circuit Breaker
32
Engine Start Switch
33
Voltage Adjustment Rheostat
33
Warning Light
33
Connection Lugs
34
Ground Connection
35
Convenience Receptacles
35
Remote Run Terminal Block
35
Panel Door Interlock Switch
35
Terminal Connections
36
Before Starting
37
Manual Start-Up
38
Running the Generator
40
Engine Power Correction Factors
40
Shutting down Generator
42
Cold Weather Start-Up
42
Lifting
42
Overnight Storage
42
Long-Term Storage
42
Automatic/Remote Start-Up
43
Remote/Transfer Switch
44
Towing
45
4 Maintenance
47
Periodic Maintenance Schedule
47
New Machines
48
Resetting the Periodic Maintenance Timer
48
Air Cleaner
49
Engine Lubrication
50
Engine Coolant
51
Trailer Maintenance
51
Troubleshooting Automatic Shutdown
52
Wire Colors
53
Generator and Receptacle Wiring
54
Trailer Wiring
60
G 50/G 70 Engine Wiring
62
G 85 & G 70 W/Ecu Engine Wiring
70
5 Factory-Installed Options
74
Block Heater
74
Fuel/Water Separator
75
Electronic Governor
76
LCD Strip Heater
77
Low Coolant Shutdown
78
Lube Level Maintainer
79
Temperature-Activated Shutters
80
Lockable Battery Disconnect
80
Wiring Diagram
82
Wiring Diagram Components
83
Cam-Lock
84
Mobile Generators Factory-Installed Options
85
Containment System
85
Table of Contents
85
6 Technical Data
86
Engine Data
86
Generator Data
88
Trailer and Skid Data
89
Dimensions
90
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