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Wacker Neuson G 230 Mobile Generator Manuals
Manuals and User Guides for Wacker Neuson G 230 Mobile Generator. We have
1
Wacker Neuson G 230 Mobile Generator manual available for free PDF download: Operator's Manual
Wacker Neuson G 230 Operator's Manual (254 pages)
Mobile Generator
Brand:
Wacker Neuson
| Category:
Inverter
| Size: 25 MB
Table of Contents
G 230 / G 240
7
Foreword
4
Table of Contents
7
1 Safety Information
13
Signal Words Used in this Manual
13
Machine Description and Intended Use
14
Safety Guidelines for Operating the Machine
15
Service Safety
17
Operator Safety While Using Internal Combustion Engines
19
Safety Guidelines for Mobile Generators
20
Safety Guidelines for Towing the Machine
22
Safety Guidelines for Lifting the Machine
23
Reporting Safety Defects
23
2 Label Locations
24
3 Label Meanings
26
4 Lifting and Transporting
36
Lifting the Machine
36
Before Towing Checklist
37
Towing the Machine
38
Preparing the Machine for Transport on a Truck or Trailer
39
Hazardous Materials Placards
40
Testing the Breakaway System (Hydraulic Surge Brakes)
41
Testing the Breakaway System (Electric Brakes)
43
5 Machine Setup
45
Preparing the Machine for First Use
45
Positioning the Machine
46
Grounding the Generator
48
Recommended Fuel
49
Refueling the Machine (Basler Controller)
50
Refueling the Machine (Deep Sea Controller)
51
6 Operation, Control, and Component Locations
52
Control / Component Locations
52
Main Circuit Breaker
54
Engine Start Switch
55
Genset Pre-Alarms and Alarms (Shut-Down Conditions)
56
Overcurrent Condition
57
Idle Switch
57
Diesel Particulate Filter (DPF)
58
Using the Lugs and the Convenience Receptacles
59
Selecting the Voltage
60
Before Starting the Machine
63
Starting and Running the Generator
64
Stopping the Machine
66
Emergency Stop Switch
66
LCD Panel: Monitoring Machine Operation
67
8 Working with Basler Controller
69
How to Use the Genset Controller LCD and Keypad
69
Menu Diagram of the Genset Controller
70
Menu Diagram Components
71
Using the Metering and Settings Menus
72
Logging in to the Genset Controller by Entering the Password
73
Adjusting the LCD Screen Contrast
76
Changing the Time/Date Settings
77
Changing the Sender Fail Time Delays
78
Changing the Units of Measure
80
Changing the Low Fuel Pre-Alarm Setting
82
Changing or Disabling the Low Fuel Alarm Setting
84
Changing the Cooldown Time Setting
86
Changing the Pre-Crank Time Delay (Glow Plug Timer)
88
Changing the Maintenance Interval
90
Resetting the Maintenance Interval Pre-Alarm
92
Resetting a Loss of Voltage Pre-Alarm
94
Accessing and Using the Event Log
95
9 Operation (Deep Sea Controller)
97
Main Circuit Breaker
97
Genset Controller Power Switch
98
Selecting the Voltage
99
Deep Sea Controller Buttons/Functions
102
Genset Controller Alarms and Shut-Down Conditions
104
Before Starting the Machine
106
Starting and Running the Generator
107
Stopping the Generator
109
Emergency Stop Switch
110
Engine and Generator Monitoring
111
10 Working with Deep Sea Controller: DSE 7310
112
Introduction
112
Navigating the Menus
113
Adjusting Screen Contrast
115
How to Reset the Maintenance Timer
116
11 How to Connect Loads
117
Lug Terminal Connection Diagrams
117
Best Practices for Balancing Loads
118
Connecting 480V, 3-Phase and Single-Phase Loads
120
Connecting a 240V 3Ø Load and a 240V 1Ø Load
121
Connecting a 220-240V 3Ø Load and Multiple 127-133V 1Ø Loads
122
Connecting a 208V 3Ø Load and Multiple 120V 1Ø Loads
123
12 Using Remote Start Capabilities
124
Remote Run Terminal Block
124
Remote Transfer Switch
125
Preparing for Automatic/Remote Start-Up (Basler)
126
Preparing for Automatic/Remote Start-Up (Deep Sea)
127
13 Diagnostic Trouble Codes (DTC)
129
Accessing Dtcs with the Basler Controller
129
Accessing Engine Dtcs Using the Deep Sea Controller
130
List of Engine Diagnostic Trouble Codes (Dtcs)
131
14 Factory-Installed Options
145
Battery Charger
145
Lockable Battery Disconnect
146
Camlocks
147
Containment System
148
Extended Run Tank (ERT)
148
Engine Block Heater
149
Automatic LCD Heat
149
Low Coolant Shutdown
150
Temperature-Activated Shutters
151
Positive Air Shutoff Valve
152
Quick-Disconnect Fuel Fittings
153
Lube Level Maintainer
154
15 Machines with Aftertreatment Exhaust System
155
How the Aftertreatment Exhaust System Works
155
Filling the DEF Tank
156
Shelf Life of Diesel Exhaust Fluid (DEF)
158
Monitoring and Control of the DEF Level
159
Monitoring DEF Quality
160
Conditioning the Aftertreatment Exhaust System (if Equipped)
161
16 General Maintenance
162
Periodic Maintenance Schedule
162
Maintaining the Emission Control System
163
Preparing for Maintenance
163
Cleaning the Machine
163
Inspecting the Machine
164
Maintaining the Trailer
165
Checking and Draining the Containment System
166
Checking the Exhaust System
167
Maintaining the Battery
168
Cleaning the Diesel Particulate Filter (DPF) (if Equipped)
169
Filling the Radiator
170
Replacing the Aftertreatment DEF Dosing Unit Filter
172
Storage
174
Machine Disposal / Decommissioning
175
17 Engine Maintenance: John Deere 4045TF285/HF285 6068HF285
176
18 Engine Maintenance: T4I Cummins QSB6.7
181
19 Engine Maintenance: T4F Cummins QSB7-G9
185
Maintenance Schedule
187
20 Troubleshooting
189
21 Technical Data - G
190
Engine
190
Generator
191
Trailer and Skid
191
Dimensions
192
22 Technical Data - G
192
Engine: G 230 T4F
193
Engine: G 230 T4I
194
Generator
195
Trailer and Skid
196
Dimensions
197
Tire Safety Information
198
23 User's Information for Transport Canada Fuel Tank
210
24 Emission Control Systems Information and Warranty-Diesel
213
Emission Control System Background Information
213
Limited Defect Warranty for Exhaust Emission Control System
214
Limited Defect Warranty for Wacker Neuson Emission Control Systems
214
25 General Machine Schematics
217
Fuses
217
Trailer Wiring
218
Trailer Wiring Components
219
AC Schematic: G 230/G 240
220
AC Schematic Components: G 230/G 240
221
DC Schematic: G 240 John Deere Tier 3
222
DC Schematic Components: G 240 Tier 3
223
DC Schematic: G230 Cummins T4I
224
DC Schematic Components: G 230 T4I
225
DC Schematic: G230 Cummins T4F
226
DC Schematic Components: G 230 Cummins T4F
227
DC Electrical Schematic Section A: G 230 Cummins T4F
228
Electrical Schematic Components
229
DC Electrical Schematic Section B: G 230 Cummins T4F
230
Electrical Schematic Components
231
DC Electrical Schematic Section C: G 230 Cummins T4F
232
Electrical Schematic Components
233
Cummins Engine Relays and Fuses
234
Cummins Engine Relays and Fuses
235
27 Schematics, Machines with Deep Sea Controller
236
AC Schematic: G 230 / G 240
236
Electrical Schematic Components: G 230 / G 240
237
DC Schematic: G 240 John Deere Tier 3
238
DC Schematic Components: G 240 John Deere Tier 3
239
DC Schematic: G 230 Cummins T4I
240
Table of Contents
240
DC Schematic: G 230 Cummins T4I
240
DC Schematic Components: G 230 Cummins T4I
241
DC Schematic: G 230 Cummins T4F
242
DC Schematic Components: G 230 Cummins T4F
243
DC Electrical Schematic Section A: G 230 Cummins T4F
244
Electrical Schematic Components
245
DC Electrical Schematic Section B: G 230 Cummins T4F
246
Electrical Schematic Components
247
DC Electrical Schematic Section C: G 230 Cummins T4F
248
Electrical Schematic Components
249
Cummins Engine Relays and Fuses
250
Cummins Engine Relays and Fuses
251
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