Volvo Penta 5.0 GL Manuals

Volvo Penta 5.0 GL Manuals

Manuals and User Guides for Volvo Penta 5.0 GL. We have 3 Volvo Penta 5.0 GL manuals available for free PDF download: Manual, Operator's Manual, Instruction Book

Volvo Penta 5.0 GL Manual

Volvo Penta 5.0 GL Manual (176 pages)

Brand: Volvo Penta | Category: Engine | Size: 6 MB

Table of Contents

General Information

7
- Table of Contents
  7
- Tuning the Engine
  9
- Intake Manifold Vacuum Testing
  12
- Gasoline Requirements
  14
- Gasoline Containing Alcohol
  15
- Crankcase Oil
  15
- Oil Filter
  17
- Power Steering
  17
- Power Trim/Tilt Fluid Level
  17
- Off-Season Storage
  18
- Preparation for Boating after Storage
  20
- Engine Break-In
  21
- Submerged Engine or Water Ingestion in Cylinders
  22
- 20-Hour Check
  23
- Positive Closed Ventilation System
  24
- Troubleshooting - System Isolation
  25
Engine will Not Crank

26
- Engine Troubleshooting Guides
  26
- Engine will Not Crank
  27
- Engine Runs Rough
  28
- Hard Starting - Cold Engine
  28
- Hard Starting - Hot Engine
  28
- Engine Noises and Vibrations
  29
- Engine dies out
  30
- Engine Overheats - Check
  30
- Defective Engine Lubricating System
  31
- Low Battery Voltage after Short Storage
  32
Engine - 5.0 & 5.7 Litre

33
- General Description
  34
- Accessories
  35
- Tools and Shop Equipment
  35
- Cleaning
  36
- Draining the Engine
  37
- Engine Lubrication
  40
- Exhaust Manifold
  41
- Starter
  43
- Intake Manifold
  45
- Remove Distributor, Gi and Gxi Models
  46
- Disassemble Intake Manifold (Gi, Gxi, Osi, & Osxi)
  48
- Assemble Intake Manifold
  51
- Intake Manifold Installation
  51
- Distributor Installation
  53
- Rocker Arm Cover
  58
- Valve Train
  58
- Valve Lifters and Guides Clean and Inspect
  61
- Valve Lifter Installation
  62
- Valve Lifter Pushrod Guides
  62
- Valve Push Rod
  62
- Install Rocker Arm Assemblies
  63
- Valve Lash Adjustment
  63
- Cylinder Head
  64
- Valve Rocker Arm Cover Installation
  64
- Cylinder Head Disassemble and Recondition
  66
- Cylinder Head Clean and Inspect
  67
- Valve Spring Straightness
  68
- Valve Stems
  69
- Valve Guide Reaming and Seat Grinding
  70
- Valve Rocker Arm Stud Removal
  72
- Valve Rocker Arm Stud Installation
  73
- Cylinder Head Assemble
  74
- Install Oil Seal
  74
- Oil Pan and Oil Pump
  78
- Oil Pan Clean and Inspect
  79
- Oil Pump Disassemble
  81
- Oil Pump Clean and Inspect
  82
- Water Pump
  88
- Water Pump Installation
  92
- Crankshaft Balancer
  93
- Crankshaft Balancer Inspect
  94
- Crankshaft Balancer Installation
  94
- Engine Front Cover
  96
- Engine Front Cover Installation
  98
- Timing Chain and Sprocket
  98
- Camshaft
  103
- Camshaft Bearings
  105
- Piston, Connecting Rod, and Bearings
  109
- Piston and Connecting Rod Disassemble
  111
- Clean and Inspect
  112
- Piston Selection
  115
- Engine Coupler
  120
- Flywheel
  123
- Crankshaft Rear Oil Seal and Housing
  124
- Crankshaft
  127
- Crankshaft and Bearings Clean and Inspect
  128
- Bearing Clearance Measuring Procedures
  131
- Micrometer Method for Crankshaft Bearings
  131
- Engine Block Plug
  137
- Recondition Engine Block
  137
- Engine Block Clean and Inspect
  140
- Cylinder Boring and Honing
  141
- Boring Procedure
  142
- Engine Specifications 5.0 Litre
  143
- Engine Specifications 5.7 Litre
  147
- Fastener Tightening Specifications
  151
- Sealants, Adhesives and Lubricants
  154
- Tune up Specifications
  154
- Special Tools
  156
- Marine Products and Safety of People Who Use Them
  162
- Sterndrive Shift System
  163
- Sterndrive Throttle Control System
  164
- Sterndrive Steering System
  165
- Marine Products and Safety of People Who Fix Them
  171
- Handling Lead Acid Batteries
  172
- Gasoline! Handle with Care
  173
- Hazardous Products
  174

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Volvo Penta 5.0 GL Operator's Manual

Volvo Penta 5.0 GL Operator's Manual (96 pages)

Brand: Volvo Penta | Category: Engine | Size: 1 MB

Table of Contents

Contents

5
- Table of Contents
  5
Introduction

9
Safety

13
General Information

17
Features

21
- Anodes ("Sacrificial")
  32
  - Audible Alarm
    32
  - Engine Systems
    32
    
    Cooling System
    32
    
    Fuel System
    32
    
    Exhaust System
    33
    
    Electrical System
    33
    
    Lubrication System
    33
    
    Steering System
    33
  - Drive Components
    33
  - Emergency Stop Switch
    33
  - Engine Protection Mode (EFI Systems)
    34
  - Instruments
    34
    
    Engine Instruments
    34
    
    Trim Instruments
    35
    
    Trim/Tilt Motor Protection
    36
    
    Impact Protection
    36
  - Power Trim/Tilt
    36
  - Propellers
    37
    
    Drive Unit, Rotation, and Propellers
    38
    
    Trim Controls
    40
    
    Operating Trim Controls
    40
  - Remote Diagnostic Uplink System
    41
    
    Setting up the Diagnostic Uplink System Cell Phone
    41
    
    Using the Remote Diagnostic Uplink System
    41
Operation

43
- Engine Break-In Period
  43
- Operating after Break-In Period
  45
- Before Starting
  45
- Starting the Engine, Cold Start
  46
- Starting the Engine (Warm Start)
  47
- Stopping the Engine
  47
- Operating Remote Controls
  48
  - Side Mount Control
    48
  - Top Mount Control
    48
- Steering System Operation
  48
  - Twin Unit Steering
    48
- Power Trim and Tilt Operation
  49
- Shifting and Controlling Speed
  51
- Checking Instruments
  52
- Special Boating Circumstances
  52
- Trailering Your Boat
  53
- Propeller Selection
  53
Maintenance

55
- Maintenance Schedule
  55
- Preparing for Boating after Storage ("Summerization")
  57
- Off-Season Storage Preparations ("Winterization")
  57
- Exhaust System
  57
  - Engine Exhaust System
    57
  - Drive Unit Bellows
    58
- Fuel System
  58
- Electrical System
  61
  - Battery Cables
    62
  - Batteries and Connections
    62
  - Engine Start Battery
    64
  - Multiple Batteries and Selector Switch
    65
  - Distributor Cap and Rotor
    65
  - Circuit Breakers and Fuses
    65
  - Spark Plugs
    65
  - Checking and Changing Spark Plugs
    66
  - Belt Adjustments
    67
  - Belt Tension
    67
  - Alternator Belt
    68
  - Idler Belt
    68
- Cooling System
  68
  - Draining the Cooling System
    69
  - Engine - Raw Water Cooled
    69
  - Engine - Fresh Water Cooled (if Equipped)
    69
  - Raw Water Pump
    70
  - Oil Cooler
    70
- Steering System
  70
- Engine and Drive Service
  71
- Lubrication System
  71
  - Engine/Crankcase Oil
    71
  - Checking Engine Oil Level
    72
  - Changing Engine Oil
    72
  - Changing the Oil Filter
    73
- Drive Components
  73
- Propeller Care
  77
- Boat Bottom
  80
- Engine Alignment
  80
- Replacement Parts
  81
- Bottom Painting
  81
- Engine Submersion
  82
Problem Resolution

85
Specifications

87
- 4.3 Gl/Gi
  88
- Gl/Gi
  89
- 5.7 Gs/Gsi
  90
- 7.4 Gi/Gsi; 8.2 Gsi
  91
- Dpx 385; Dpx 415
  92
Appendix A: Certified Engines and Bso Numbers

93
- Certified Engines
  93
- Bodensee Shiffahrts Ordnung (BSO) Number
  93

Volvo Penta 5.0 GL Instruction Book

Volvo Penta 5.0 GL Instruction Book (88 pages)

Brand: Volvo Penta | Category: Engine | Size: 4 MB

Table of Contents

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