Volkswagen up! 2020 Electric Car Manuals

Manuals and User Guides for Volkswagen up! 2020 Electric Car. We have 2 Volkswagen up! 2020 Electric Car manuals available for free PDF download: Workshop Manual, Maintenance Manual

Volkswagen up! 2020 Workshop Manual (165 pages)

Electrical system

Brand: Volkswagen | Category: Electric Vehicles | Size: 4 MB

Table of Contents
3
Technical Data
7
Safety Information
7
Safety Measures When Working on Vehicles with a Start/Stop System
7
Safety Precautions When Using Testing and Measuring Instruments During a Road Test
7
Repair Instructions
8
Contact Corrosion
8
Routing and Attachment of Lines
8
Battery
9
Battery - General Notes
9
Types of Battery
9
Starter, Current Supply, CCS
10
Battery
10
Assembly Overview - Battery
10
Removing and Installing Battery
12
Disconnecting and Connecting Battery
13
Removing and Installing Battery Tray
15
Checking Battery
16
Charging Battery
16
Removing and Installing Earth Wire with Battery Monitor Control Unit J367
17
Adapting Battery Monitor Control Unit J367
17
Alternator
18
Assembly Overview - Alternator
18
Removing and Installing Alternator
19
Checking Alternator
22
Removing and Installing Poly V-Belt Pulley
22
Removing and Installing Voltage Regulator
30
Starter Motor
35
Assembly Overview - Starter
35
Removing and Installing Starter
35
Cruise Control System (CCS)
38
Start/Stop System
39
General Description - Start/Stop System
39
Removing and Installing Voltage Stabiliser
40
Gauges, Instruments
41
Dash Panel Insert
41
Assembly Overview - Dash Panel Insert
41
Removing and Installing Dash Panel Insert KX2
45
Horn
48
Assembly Overview - Horn
48
Removing and Installing Treble Horn H2 and Bass Horn H7
49
Windscreen Wash/Wipe System
50
Windscreen Wiper System
50
Assembly Overview - Windscreen Wiper System
50
Moving Wipers to Service Position
51
Removing and Installing Wiper Blade
51
Removing and Installing Wiper Arms
52
Adjusting Wiper Arms
54
Removing and Installing Wiper Motor
55
Renewing Wiper Motor
56
Deactivating APP Function of Wiper Motor
59
Removing and Installing Rain and Light Sensor
59
Windscreen Washer System
63
Assembly Overview - Windscreen Washer System
63
Removing and Installing Washer Fluid Reservoir
64
Removing and Installing Windscreen Washer Pump
65
Removing and Installing Washer Jets
66
Adjusting Spray Jets
67
Rear Window Wiper System
68
Assembly Overview - Rear Window Wiper System
68
Removing and Installing Wiper Blade
69
Removing and Installing Wiper Arm
69
Adjusting Wiper Arm
70
Removing and Installing Rear Window Wiper Motor V12
71
Rear Window Washer System
73
Assembly Overview - Rear Window Washer System
73
Removing and Installing Spray Jet
73
Adjusting Spray Jet
74
Washer Fluid Lines
75
Repairing Washer Fluid Lines
75
Lights, Bulbs, Switches - Exterior
76
Headlights
76
Assembly Overview - Headlight
76
Removing and Installing Headlight
77
Adjusting Headlights
79
Adjusting Headlight Installation Position
79
Removing and Installing Front Turn Signal Bulb M5 / M7
80
Installing Repair Kit for Headlight Housing
82
Converting Headlights from Driving on Right to Driving on Left
85
Converting Headlights from Driving on Left to Driving on Right
85
Removing and Installing Headlight Range Control Motor V48 / V49
85
Removing and Installing Dipped Beam Bulb
86
Removing and Installing LED Modules for Daytime Running Light and Side Light - L176- / -L177
88
Removing and Installing Control Unit for Daytime Running Light and Side Light - J860- / -J861
88
Fog Lights
90
Assembly Overview - Fog Lights
90
Removing and Installing Fog Light
90
Removing and Installing Fog Light Bulb L22 / L23
91
Adjusting Fog Lights
92
Lights in Exterior Mirror
93
Removing and Installing Turn Signal
93
Removing and Installing Turn Signal Repeater Bulb L131 / L132
93
Tail Lights
94
Assembly Overview - Tail Lights in Body
94
Removing and Installing Bulb Carrier
95
Removing and Installing Tail Light Cluster
95
Removing and Installing Tail Light Bulb M2 / M4
96
Removing and Installing Rear Fog Light
97
Removing and Installing Rear Fog Light Bulb L46 / L47
97
Removing and Installing Brake and Tail Light Bulb M21 / M22
98
Removing and Installing Reversing Light Bulb
98
Removing and Installing Turn Signal Bulb
99
High-Level Brake Light
100
Assembly Overview - High-Level Brake Light
100
Removing and Installing High-Level Brake Light
100
Number Plate Light
103
Removing and Installing Number Plate Light X4 / X5
103
Removing and Installing Bulb for Number Plate Light X4 / X5
103
Steering Column Switch Module
104
Assembly Overview - Steering Column Switch Module
104
Removing and Installing Steering Column Switch Module
105
Removing and Installing Steering Column Electronics Control Unit J527
107
Removing and Installing Steering Column Electronics Con- Trol Unit J527
107
Removing and Installing Base for Steering Column Combination Switch
109
Removing and Installing Base for Steering Column Combi- Nation Switch
109
Removing and Installing Turn Signal Switch E2
109
Removing and Installing Cruise Control System Switch E45
109
Removing and Installing Intermittent Wiper Switch E22
109
Removing and Installing Ignition/Starter Switch
110
Removing and Installing Lock Cylinder
111
Removing and Installing Steering Lock Housing
112
Removing and Installing Ignition Key Withdrawal Lock Solenoid N376
114
Removing and Installing Ignition Key Withdrawal Lock Sol- Enoid N376
114
Parking Aid
115
Assembly Overview - Parking Aid
115
Removing and Installing Parking Aid Control Unit J446
115
Removing and Installing Rear Parking Aid Warning Buzzer H15
116
Removing and Installing Rear Parking Aid Senders
117
Emergency Braking Function
119
Removing and Installing City Emergency Braking System
119
Lights, Bulbs, Switches - Interior
121
Lights
121
Removing and Installing Central Locking SAFELOCK Function Warning Lamp K133
121
Renewing Front Interior Light Bulb W1
121
Removing and Installing Bulb for Front Reading Light W13 / W19
123
Controls
125
Removing and Installing Rotary Light Switch EX1
125
Removing and Installing Headlight Range Control Regulator E102
126
Removing and Installing Switch Module in Middle of Dash Panel
126
Removing and Installing Start/Stop Operation Button E693
128
Removing and Installing Hazard Warning Light Button E229
128
Removing and Installing Heated Rear Window Button
128
Removing and Installing Button for Driver Assist Systems E617
128
Removing and Installing Heated Rear Window Button", Page
128
Removing and Installing Buttons for Seat Heating E653 / E654
129
Removing and Installing Mirror Adjustment Switch E43 / E168
129
Removing and Installing Operating Unit for Window Regulator in Driver Door E512
129
Removing and Installing Operating Unit for Window Regu- Lator in Driver Door E512
129
Removing and Installing Front Window Regulator Switch
131
Removing and Installing Driver Side Interior Locking Button for Central Locking System E308
132
Removing and Installing Centre Console Switch Module
132
Removing and Installing Button for Emergency Braking Function
133
Removing and Installing Sliding Sunroof Adjustment Regulator
134
Removing and Installing Sliding Sunroof Adjustment Reg- Ulator
134
Removing and Installing Front Interior Light/Reading Light
134
Removing and Installing Front Passenger Airbag Deactivated Warning Lamp K145
138
Removing and Installing Front Passenger Airbag Deacti- Vated Warning Lamp K145
138
Immobiliser
139
Removing and Installing Immobiliser Control Unit
139
Removing and Installing Immobiliser Reader Coil
139
Front Camera for Assist Systems
140
Assembly Overview - Front Camera for Assist Systems
140
Removing and Installing Front Camera for Driver Assist Systems R242
140
Calibrating Front Camera for Driver Assist Systems R242
142
Cigarette Lighter, Socket
149
Removing and Installing Cigarette Lighter U1
149
Removing and Installing Electric Socket U
149
Removing and Installing Bulb for Illuminating Cigarette Lighter
149
Wiring
150
Relay Carriers, Fuse Holders, Electronics Boxes
150
Removing and Installing Electronics Box (E-Box)
150
Removing and Installing Relay and Fuse Holder in Electronics Box
152
Removing and Installing Relay and Fuse Holder Behind Dash Panel on Driver Side
154
Control Units
160
Removing and Installing Onboard Supply Control Unit J519
160
Removing and Installing Data Bus Diagnostic Interface J533
161
Connectors
162
Repairing Electrical Wiring Harnesses and Plug-In Connections
162
Releasing and Dismantling Connector Housings
163
Repairing Aerial Wires
164
Vehicle Diagnosis, Testing and Information Systems
165

Volkswagen up! 2020 Maintenance Manual (143 pages)

Brand: Volkswagen | Category: Automobile | Size: 2 MB

Table of Contents
3
Engine List
5
Service Work
7
Information on Fixed Service
7
Service Tables up to Model Year ►2019
9
Service Tables as of Model Year 2020
18
General Information
27
General Warnings for Working on High-Voltage System
27
Raising Vehicle with Lifting Platform or Trolley Jack
27
Stickers
29
Entries in Service Schedule
30
Vehicle Diagnostic Tester
30
Vehicle Identification Number
31
Vehicle Data Sticker
32
Severe Operating Conditions
33
Countries with Hot Climate
34
Country Overview for Petrol Not Compliant with en 228
34
Engine Code and Engine Number
35
Countries with High Levels of Dust
36
Identification Plate
37
Shortened Intervals for Spark Plug Replacement
37
Descriptions of Work
42
Swivel Joints and Suspension Link Mountings: Inspecting
43
Front Passenger Front Airbag: Checking Key Switch and "ON/OFF Function
44
Battery (12V): Checking Battery Terminal Clamps for Secure Seating
46
Battery (12V): Checking Using Battery Tester with Printer VAS 6161
48
Tyres: Checking Condition, Wear Pattern, Tyre Pressure and Tread Depth
48
Brake and Clutch System: Change Brake Fluid
58
Brake System and Shock Absorbers: Inspecting for Leaks and Damage
65
Brake Pads of Front Brake Discs and Rear Drum Brake Linings: Checking Thickness and Condition
65
Brake Fluid Level: Checking
68
Three-Phase Current Drive: Calibrating
70
Natural Gas Tank: Renewing
70
Natural Gas Filler Connection and Sealing Cap: Checking Condition, if Necessary Cleaning and
70
Checking Seal
70
Fault Memory of All Systems: Reading with Vehicle Diagnostic Tester, Correcting Possible
71
Faults According to Repair Guidelines
71
Natural Gas System: Resetting Interval Display if a Check in Line with ECE Ruling 110 Has
71
Been Carried out
71
Natural Gas System: Visually Inspecting Natural Gas Tank for Corrosion and Leakage
71
Natural Gas System: Checking Wax Layer between Natural Gas Fuel Tank and Fuel Tank Shut
76
Off Valve
76
Boots: Inspecting
76
High-Voltage Battery: Checking Charge Level
77
Maintenance of High-Voltage Battery
77
High-Voltage Battery: Charging
78
Interior and Exterior Body: Inspecting for Corrosion with Doors and Flaps Open
78
Poly V-Belt: Renewing
78
Poly V-Belt: Checking Condition
78
Cooling System: Checking Frost Protection and Coolant Level
80
Air Filter: Cleaning Housing and Renewing Filter Element
83
Multi-Purpose Additive for Petrol Fuel: Adding
89
Engine and Components in Engine Compartment: Inspecting for Leaks and Damage (from above and Below)
91
Engine Oil Level: Checking
91
Engine Oil: Draining, Renewing Oil Filter and Filling Engine Oil
92
Engine Oil: Capacities and Specifications up to Model Year ►2020
96
Engine Oil: Capacities and Specifications as of Model Year 2021
97
Panoramic Sliding Sunroof
98
Road Test: Performing (Driving Behaviour, Noises, Air Conditioner Etc.)
104
Wheel Securing Bolts: Tightening to Specified Torque
105
Radio Code: Reading Using Vehicle Diagnostic Tester
106
Radio/Navigation System: Entering PIN of Anti-Theft Coding and Storing Local Radio Stations
107
To Station Buttons
107
Tyre Pressure Monitoring: Performing Basic Setting
107
Tyre Repair Set: Checking
108
Window Wash/Wipe System and Headlight Washer System: Checking Function
109
Headlight Adjustment: Checking Halogen Headlights
113
Headlight Adjustment: Checking Fog Lights
117
Sliding Sunroof Drains at Rear: Checking for Blockage, Cleaning if Necessary
118
Service Interval Display: Resetting
119
Track Rods: Checking Clearance, Attachment and Boots
122
Dust and Pollen Filter: Cleaning Housing and Renewing Filter Element
122
Transportation Mode: Switching off
123
Transportation Devices: Removing Blocking Pieces
123
Clock and Date: Setting
124
Underbody: Inspecting for Damage to Underbody Sealant, Underbody Panels, Routing of
126
Lines, Plugs
126
Toothed Belt (Petrol Engines): Renewing
126
Spark Plugs: Renewing
126
Warning Stickers: Checking
132
Plenum Chamber: Checking Water Drainage
132
Exhaust Emissions Test
133
Exhaust Emissions Test for Petrol Engines
133
00 Periodic Technical Inspection (PTI)
136
Glossary
140
Change History
143

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