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Lupo 1999
User Manuals: Volkswagen Lupo 1999 City Car
Manuals and User Guides for Volkswagen Lupo 1999 City Car. We have
2
Volkswagen Lupo 1999 City Car manuals available for free PDF download: Workshop Manual, Maintenance Manual
Volkswagen Lupo 1999 Workshop Manual (180 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 1 MB
Table of Contents
Table of Contents
5
Technical Data
7
1 General Notes on Air Conditioning Systems
7
Introduction
7
Additional Information
7
Basics of Air Conditioning
8
Vapour Pressure Table for Refrigerant R134A
9
Refrigerant R134A
10
Characteristics of Refrigerant R134A
11
Refrigerant Machine Oil
13
Comfort
15
How Air Conditioning Works
15
General Safety
16
Safety Precautions for When Working on Vehicles with Air Conditioning and When Handling
19
Refrigerant R134A
19
Basics for Working on Refrigerant Circuit
20
2 General Information on Refrigerant Circuit
23
Refrigerant Circuit Components
23
Design of Refrigerant Circuit
31
Evacuation and Charging Valves for Quick-Release Couplings of Air Conditioner Service Station
31
On Refrigerant Circuit
31
Switch and Sender in Refrigerant Circuit and Related Connections
33
Electrical Components Not Installed in Refrigerant Circuit
36
Pressures and Temperatures in the Refrigerant Circuit
38
Refrigerant Circuit with Expansion Valve
38
Refrigerant Circuit with Restrictor and Reservoir
40
Test and Measurement Work that Can be Performed Using a Pressure Gauge
42
Air Conditioner Service and Recycling Equipment
43
Notes to Repairs on Refrigerant Circuit
44
3 Statutory Texts and Instructions
45
Statutes and Regulations
45
Recycling and Refuse Law
50
Converting R12 Refrigerant Circuits to R134A Refrigerant Circuits and Repairing Them (Retrofitting)
51
Maintaining Records on Refrigerant
51
4 Refrigerant Circuit
52
Important Repair Notes on Air Conditioning
52
Retrofitting Refrigerant Circuit from R12 Refrigerant to R134A Refrigerant
52
5 Working with the Air Conditioner Service Station
53
Important Notes for Working with the Air Conditioner Service Station
54
Connecting Air Conditioner Service Station for Measuring and Checking
54
Draining Refrigerant Circuit Using Air Conditioner Service Station
55
Evacuating Refrigerant Circuit Using Air Conditioner Service Station
56
Charging Refrigerant Circuit Using Air Conditioner Service Station
57
Bringing Air Conditioning System into Service after Charging
58
Charging Container in Air Conditioner Service Station with Refrigerant
59
Draining Air Conditioner Service Station
59
6 Detecting Leaks in Refrigerant Circuit
61
Leak Detection in Refrigerant Circuit Using Compressed Air or Nitrogen
62
Searching for Leaks in Refrigerant Circuits Using Leak Detector V.A.G 1796
64
Detecting Leaks in Refrigerant Circuit Using Leak Detecting System VAS 6196 or Leak Detecting
65
System VAS 6201 or a Later Model
65
7 Clearing Refrigerant Circuit of Contaminants
71
Blowing through Refrigerant Circuit with Compressed Air and Nitrogen
71
Purging (Cleaning) Refrigerant Circuit with Refrigerant R134A
73
8 Complaints
128
Possible Complaints about Refrigerant Circuit
128
Smells from Heater and Air Conditioner Unit
129
9 Connecting Air Conditioner Service Station
132
For Vehicles that Have Connections on both Low-Pressure and High-Pressure Sides of
132
Refrigerant Circuit
132
10 Checking Pressures on Vehicles
133
Checking Pressures in Refrigerant Circuit (Using Air Conditioner Service Station)
133
Checking Systems with a Restrictor and Collector
136
Compressor
138
Checking Systems with an Expansion Valve and Reservoir (with Internally Regulated Air Conditioner Compressor)
141
Checking Systems with an Expansion Valve and Reservoir
147
Compressor)
147
Checking Systems with a Restrictor and Reservoir and Air Conditioner Compressor Regulating Valve N280 (with Externally Regulated Air Conditioner Compressor)
149
Checking Systems with an Expansion Valve, Receiver and Air Conditioner Compressor
154
Regulating Valve N280 (with Externally Regulated Air Conditioner Compressor)
154
With Expansion Valve, Receiver and Electrical Air Conditioner Compressor
164
11 Renewing Components
165
In the Event of Leaking or Damaged Components (Apart from the Air Conditioner Compressor, Receiver or Reservoir)
166
Renewing Air Conditioner Compressor
167
Renewing Receiver or Reservoir, and Restrictor
169
12 Testing Equipment and Tools
171
List of Test Equipment, Tools and Materials
171
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Volkswagen Lupo 1999 Maintenance Manual (148 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 2 MB
Table of Contents
Maintenance
2
Table of Contents
3
Engine List
5
Service Work
10
Service Tables
10
Service Intervals
11
Oil Change Service
11
Inspection Service Every 12 Months
12
Inspection Service Every 30,000 Km
15
Additional Work Based on Time or Distance
17
Delivery Inspection
19
General Information
21
Raising Vehicle with Lifting Platform and Trolley Jack
21
Service Sticker
22
Connecting Vehicle Diagnostic Tester
23
Vehicle Identification Number
25
Vehicle Data Sticker
25
Countries Where Diesel Has a High Sulphur Content
25
Engine Code and Engine Number
26
RME Fuel (Biodiesel)
26
Type Plate
27
Descriptions of Work
28
Removing and Installing Engine Compartment Cover (Noise Insulation)
29
Battery: Checking Battery Terminal Clamps for Secure Seating
30
Battery: Check
32
Wheel Bolts: Tightening to Specified Torque
32
Clock: Setting to Correct Time
33
Radio: Activating Anti-Theft Coding
34
Transportation Devices: Removing Blocking Pieces from Springs on Front Axle
35
Engine Oil Level: Check, Replenish if Necessary
36
Driver and Front Passenger Airbags: Visual Check of Airbag Units
37
Front Passenger Airbag
38
Window Wiper and Washer System and Headlight Washer System: Checking Function
38
Wiper Blades: Checking for Damage; Checking Park Position, Adjusting if Necessary; if Wiper Blades "Judder": Checking Setting Angle, Adjusting if Necessary
42
Carry out Vehicle System Test
44
Automated Manual Gearbox (DSG): Carrying out Basic Setting
47
Service Interval Display: Resetting
47
Door Arrester: Grease
59
Sunroof: Checking Function, Cleaning and Greasing Guide Rails
59
Folding Fabric Sunroof: Cleaning and Greasing Guide Rails
60
Engine and Components in Engine Compartment: Inspecting for Leaks and Damage (from above and Below)
60
Cooling System: Checking Frost Protection and Coolant Level
61
Mixing Ratio
63
Air Filter: Cleaning Housing and Renewing Filter Element
63
Spark Plugs: Renewing
69
Power Assisted Steering: Check Fluid Level
75
Fuel Filter: Renewing (Diesel Engine)
76
Fuel Filter: Draining Water (Diesel Engine)
79
Dust and Pollen Filter: Renew Filter Element
79
Toothed Belt: Checking for Wear (Diesel Engine ►2000)
80
Camshaft Drive Toothed Belt: Checking (4-Cylinder Petrol Engine)
82
Toothed Belt: Renewing (Diesel Engine with Engine Code AKU)
83
Toothed Belt and Camshaft Drive Tensioning Roller: Renewing (Diesel Engine with Engine Codes AMF, any and AYZ)
83
Engine Oil: Draining or Extracting and Replenishing; Renewing Oil Filter
83
Checking Oil Level
85
Poly V-Belt: Checking Condition
87
Boots: Inspecting
87
Manual Gearbox/Final Drive: Checking Oil Level, Filling Oil as Required
87
Automated Manual Gearbox (DSG): Checking Oil Level, Filling Hydraulic Oil as Required
90
Brake System: Inspect for Leaks and Damage
93
Front and Rear Brake Pads/Linings: Check Thickness
94
Rear Brake Pads
95
Underbody Protection: Carry out Visual Check for Damage
96
Track Rod Ends: Checking Clearance, Firm Seating and Boots
96
Swivel Joints: Inspecting
97
Checking Breakdown Set
98
Tyres (Including Spare Wheel): Checking Condition and Wear Pattern
98
Tyre Tread Depth (Including Spare Wheel): Checking
99
Tyre Pressure (Including Spare Wheel): Checking, Correcting if Necessary
99
Automatic Gearbox: Checking ATF Level, Filling ATF as Required
102
Brake and Clutch System: Changing Brake Fluid
102
Brake Fluid Level (Dependent Upon Brake Pad/Lining Wear): Check
104
Headlight Adjustment: Checking, Adjusting if Necessary
104
Adjusting Headlights
107
Carry out Road Test
115
Exhaust Emissions Test
117
Exhaust Emissions Test for Petrol Engines Without OBD
117
Exhaust Emissions Test for Petrol Engines with OBD
129
Exhaust Emissions Test for Diesel Engines Without OBD
131
Glossary
147
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