Victor CUTMASTER Plasma Cutter Manuals

Manuals and User Guides for Victor CUTMASTER Plasma Cutter. We have 4 Victor CUTMASTER Plasma Cutter manuals available for free PDF download: Operating Manual, Service Manual

Victor CUTMASTER Service Manual (80 pages)

10mm 12mm plasma cutting system

Brand: Victor | Category: Welding System | Size: 15.79 MB

Service Manual
1
Table of Contents
4
Section 1

7
- General Information
  
  7
- Important Safety Precautions
  7
- Notes, Cautions and Warnings
  7
- Publications
  10
- Servicing Hazards
  10
- EMF Information
  12
- Declaration of Conformity
  13
Section 2 System

15
- Introduction
  
  15
- How to Use this Manual
  15
- Equipment Identification
  15
- Receipt of Equipment
  15
- Transportation Methods
  15
- Working Principle
  16
- Power Supply Features
  17
Section 2Torch: Introduction

19
- 01 Scope of Manual
  19
- 02 Specifications
  19
- 03 Introduction to Plasma
  20
Section 3

21
- Installation
  
  21
- Unpacking
  21
- Lifting Options
  21
- Air Supply Connections
  22
- Power Source Specifications
  23
- Input Wiring Specifications
  25
Section 4 System

27
- Operation
  
  27
- Control Panel
  27
- Preparations for Operating
  28
- Sequence of Operation
  30
- Cut Quality
  32
- General Cutting Information
  33
Section 5

35
- Theory of Operation
  
  35
- Inverter Design
  35
Section 6

37
- Troubleshooting
  
  37
- Basic Troubleshooting-Power Source Faults
  37
- Checking Unit before Applying Power
  39
- Tools Needed for Troubleshooting and Servicing
  39
- Case Removal
  40
- Visually Inspect
  41
- Preliminary Check of the Main Inverter Board
  42
- Check Main ON/ off Switch
  44
- Check Pressure Switch
  45
- Check Regulator
  46
- Check Main Input Rectifier
  47
- DC Bus Voltage Measurement
  48
- Check of Control PCB
  49
- Waveforms
  52
- Main Circuit Description
  53
- Circuit Diagram
  56
Section 6 Torch

57
Section 7

59
- Disassembly Procedure
  
  59
- Safety Precautions for Disassembly
  59
- Control PCB Removal
  60
- Front Panel Assembly Removal
  61
- Front Panel (Operator Interface) PCB Removal
  62
- Rear Panel Removal
  63
- Power Switch S1 and Power Cord Removal
  64
- Base Panel Removal
  65
Section 8

67
- Assembly Procedures
  
  67
- Installing Base Board
  67
- Installing Rear Panel
  68
- Installing Front Panel
  70
- Installing Main Control PCB and Clear Cover Sheet
  71
- Installing Case
  73
Section 9

75
- Replacement Parts
  
  75
- Power Source Replacement Parts
  75
- Introduction
  75
- SL60 Replacement Parts
  76
- Options and Accessories
  76
Statement of Warranty

77
Global Customer Service Contact Information

79

Victor CUTMASTER Operating Manual (84 pages)

35mm

Brand: Victor | Category: Welding System | Size: 6.5 MB

Table of Contents
5
Section 1

7
Section 2 System: Introduction

17
- How to Use this Manual
  17
- Equipment Identification
  17
- Receipt of Equipment
  17
- Power Supply Specifications
  18
- Input Wiring Specifications
  19
- Power Supply Features
  20
Section 2 Torch: Introduction

21
- 01 Scope of Manual
  21
- 02 General Description
  21
- 03 Specifications
  21
- 04 Options and Accessories
  22
- 05 Introduction to Plasma
  22
Section 3 System: Installation

25
- Unpacking
  25
- Lifting Options
  25
- Primary Input Power Connections
  25
- Gas Connections
  26
Section 3 Torch: Installation

29
- 01 Torch Connections
  29
- 02 Setting up Mechanical Torch
  29
Section 4 System: Operation

31
- Front Panel Controls / Features
  31
- Preparations for Operation
  32
Section 4 Torch: Operation

35
Patent Information

54
Section 5 System: Service

57
- General Maintenance
  57
- Maintenance Schedule
  58
- Common Faults
  58
- Fault Indicator
  59
- Basic Troubleshooting Guide
  60
- Power Supply Basic Parts Replacement
  62
Section 5 Torch: Service

65
- 01 General Maintenance
  65
- 02 Inspection and Replacement of Consumable Torch Parts
  66
Section 6

67
Appendix 1: Sequence of Operation (Block Diagram

75
Appendix 2: Data Tag Information

76
Appendix 3: Torch Pin - out Diagrams

77
Appendix 4: Torch Connection Diagrams

78
Appendix 5: System Schematic, 400V Units

80
Appendix 6: Publication History

82

Victor CUTMASTER Operating Manual (80 pages)

Plasma Cutting System

Brand: Victor | Category: Cutter | Size: 6.54 MB

Table of Contents
5
Section 1

7
Section 2 System: Introduction

17
- How to Use this Manual
  17
- Equipment Identification
  17
- Receipt of Equipment
  17
- Power Supply Specifications
  18
- Input Wiring Specifications
  19
- Power Supply Features
  20
Section 2 Torch: Introduction

21
- 01 Scope of Manual
  21
- 02 General Description
  21
- 03 Specifications
  21
- 04 Options and Accessories
  22
- 05 Introduction to Plasma
  22
Section 3 System: Installation

25
- Unpacking
  25
- Lifting Options
  25
- Primary Input Power Connections
  25
- Gas Connections
  26
Section 3 Torch: Installation

29
- 01 Torch Connections
  29
- 02 Setting up Mechanical Torch
  29
Section 4 System: Operation

31
- Front Panel Controls / Features
  31
- Preparations for Operation
  32
Section 4 Torch: Operation

35
Patent Information

48
Section 5 System: Service

51
- General Maintenance
  51
- Maintenance Schedule
  52
- Common Faults
  52
- Fault Indicator
  53
- Basic Troubleshooting Guide
  54
- Power Supply Basic Parts Replacement
  56
Section 5 Torch: Service

59
- 01 General Maintenance
  59
- 02 Inspection and Replacement of Consumable Torch Parts
  60
Section 6

61
Appendix 1: Sequence of Operation (Block Diagram

71
Appendix 2: Data Tag Information

72
Appendix 3: Torch Pin - out Diagrams

73
Appendix 4: Torch Connection Diagrams

74
Appendix 5: System Schematic, 380/400/415V Units

76
APPENDIX 6: Publication History

78

Victor CUTMASTER Operating Manual (76 pages)

12mm PLASMA CUTTING SYSTEM

Brand: Victor | Category: Welding System | Size: 6.39 MB

Table of Contents
5
Section 1: General Information

7
Section 2 System: Introduction

15
- How to Use this Manual
  15
- Equipment Identification
  15
- Receipt of Equipment
  15
- Power Supply Specifications
  16
- Input Wiring Specifications
  17
- Power Supply Features
  18
Section 2 Torch: Introduction

19
- 01 Scope of Manual
  19
- 02 General Description
  19
- 03 Specifications
  19
- 04 Options and Accessories
  20
- 05 Introduction to Plasma
  20
Section 3 System: Installation

23
- Unpacking
  23
- Lifting Options
  23
- Primary Input Power Connections
  23
- Gas Connections
  24
Section 3 Torch: Installation

27
- 01 Torch Connections
  27
- 02 Setting up Mechanical Torch
  27
Section 4 System: Operation

29
- Front Panel Controls / Features
  29
- Preparations for Operation
  30
Section 4 Torch: Operation

33
Patent Information

43
Section 5 System: Service

47
- General Maintenance
  47
- Maintenance Schedule
  48
- Common Faults
  48
- Fault Indicator
  49
- Basic Troubleshooting Guide
  50
- Power Supply Basic Parts Replacement
  52
Section 5 Torch: Service

55
- 01 General Maintenance
  55
- 02 Inspection and Replacement of Consumable Torch Parts
  56
Section 6: Parts Lists

57
Appendix 1: Sequence of Operation (Block Diagram

65
Appendix 2: Data Tag Information

66
Appendix 3: Torch Pin - out Diagrams

67
Appendix 4: Torch Connection Diagrams

68
Appendix 5: System Schematic, 380/400/415V Units

70
Appendix 6: Publication History

74

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More Victor Manuals

Victor CUTMASTER Plasma Cutter Manuals

Victor CUTMASTER Service Manual (80 pages)

Table of Contents

Section 1

General Information

Section 2 System

Introduction

Section 2Torch: Introduction

Section 3

Installation

Section 4 System

Operation

Section 5

Theory of Operation

Section 6

Troubleshooting

Section 6 Torch

Service

Section 7

Disassembly Procedure

Section 8

Assembly Procedures

Section 9

Replacement Parts

Statement of Warranty

Global Customer Service Contact Information

Victor CUTMASTER Operating Manual (84 pages)

Table of Contents

Section 1

General Information

Section 2 System: Introduction

Section 2 Torch: Introduction

Section 3 System: Installation

Section 3 Torch: Installation

Section 4 System: Operation

Section 4 Torch: Operation

Patent Information

Section 5 System: Service

Section 5 Torch: Service

Section 6

Parts Lists

Appendix 1: Sequence of Operation (Block Diagram

Appendix 2: Data Tag Information

Appendix 3: Torch Pin - out Diagrams

Appendix 4: Torch Connection Diagrams

Appendix 5: System Schematic, 400V Units

Appendix 6: Publication History

Victor CUTMASTER Operating Manual (80 pages)

Table of Contents

Section 1

General Information

Section 2 System: Introduction

Section 2 Torch: Introduction

Section 3 System: Installation

Section 3 Torch: Installation

Section 4 System: Operation

Section 4 Torch: Operation

Patent Information

Section 5 System: Service

Section 5 Torch: Service

Section 6

Parts Lists

Appendix 1: Sequence of Operation (Block Diagram

Appendix 2: Data Tag Information

Appendix 3: Torch Pin - out Diagrams

Appendix 4: Torch Connection Diagrams

Appendix 5: System Schematic, 380/400/415V Units

APPENDIX 6: Publication History

Victor CUTMASTER Operating Manual (76 pages)

Table of Contents

Section 1: General Information

Section 2 System: Introduction

Section 2 Torch: Introduction

Section 3 System: Installation

Section 3 Torch: Installation

Section 4 System: Operation

Section 4 Torch: Operation

Patent Information

Section 5 System: Service

Section 5 Torch: Service