VERDER 2132 Manuals

Manuals and User Guides for VERDER 2132. We have 1 VERDER 2132 manual available for free PDF download: Installation, Operation And Maintenance Instructions

VERDER 2132 Installation, Operation And Maintenance Instructions

VERDER 2132 Installation, Operation And Maintenance Instructions (80 pages)

1200 C Split Tube Furnace + 3508 Controller + 2132 End Zone Controllers

Brand: VERDER | Category: Furnace | Size: 5 MB

Table of Contents

Table of Contents
2
Program Example
2
1 Symbols and Warnings

6
- Switches and Lights
  6
- General Warnings
  6
2 Installation

8
3508 Controller

14
- PID Control
  14
- 3508P1
  14
- 3508P10
  14
- 3508P25
  14
- Basic Operation
  15
  - Controller Layout
    16
  - Keys
    16
- Quick Start Guide
  16
  - Operation as a Simple Controller
    16
  - Changing the Setpoint
    16
  - Resetting the Programmer
    17
  - Understanding User Levels
    17
- Setting up Controller
  18
  - Maximum Output Power Setting
    18
  - Customer ID
    18
  - Units
    19
  - Language
    19
- Programming
  19
  - Programming Notes
    19
  - Holdback
    20
  - Wait Segments
    20
  - Program Cycling
    21
  - Creating a Program
    21
  - Running a Program
    22
  - To Pause (Hold) a Program
    23
  - To Stop and Reset a Program
    23
  - To Run a Different Program (P10 and P25)
    23
  - Program Status
    23
  - Program Hold with Holdback
    24
  - Power Failure Recovery
    24
  - Alarms
    25
  - Program Example
    25
- Controller Options
  29
  - Digital Communications - RS232
    30
  - Digital Communications - RS485
    30
  - Comms Address
    30
  - Alarm Option
    30
  - Remote Input and Output (Analogue Communications)
    31
  - Program Segment Output
    31
- Temperature Controller Replacement
  32
- Controller Navigation Diagrams
  32
3508 Dual Loop Cascade Control (if Fitted)

36
- Principle of Cascade Control
  36
- Operation of Cascade Control
  36
- Bypassing Cascade Control
  40
- 3508P1 Element Loop (Loop 2)
  40
- Caution
  40
- Over-Temperature Control
  40
2132 Controller

41
- Description
  41
- 2132 Controller Operation
  41
  - Controls
    41
  - 2132 Controller Operation
    42
  - Basic Operation
    42
  - Altering the Setpoint
    42
  - Stopping and Starting Control
    43
  - Altering the Ramp Rate
    43
- Operating with the Timer
  44
  - Setting the Timer Mode
    46
  - Setting the Time Period
    46
    
    Running with the Timer
    46
    
    Stopping the Timer
    47
    
    End of Time Period
    48
    
    Cancelling the Alarm
    48
    
    Program Example
    48
- Altering Power Limit
  48
- Audible Alarm
  51
- Temperature Controller Replacement
  51
- Navigation Diagram
  52
2132 Over-Temperature Controller Description (if Fitted)

54
- Description
  54
- Operation
  54
  - Controls
    54
  - Operation
    55
  - Over-Temperature Operation
    55
  - Over-Temperature Alarm
    55
  - Resetting the Over-Temperature Alarm
    55
  - Sensor Break
    55
- Audible Alarm
  56
- Navigation Diagram
  56
7 Operation

57
- Operating Cycle
  57
- Control Method
  57
- 3-Zone Control Methods
  58
  - Back-To-Back Thermocouples
    59
  - Retransmission of Setpoint
    59
  - Independent Control
    60
- General Operating Advice
  60
- Operator Safety
  60
- Tube Life
  61
- Pressure
  61
- Power Adjustment
  62
- Running at Low Temperatures
  62
8 Maintenance

63
- General Maintenance
  63
- Maintenance Schedule
  63
  - Cleaning
    65
  - Safety Switch
    65
- Calibration
  65
- After-Sales Service
  66
- Recommended Spare Parts and Spare Parts Kit
  66
9 Repairs and Replacements

67
10 Fault Analysis

70
- Furnace Does Not Heat up
  70
- Product Overheats
  71
11 Wiring Diagrams

72
12 Fuses and Power Settings

76
- Fuses
  76
- Power Settings
  76
- User Power Setting Adjustments
  77
13 Specifications

78
- Environment
  78

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