VEMAG 168.1004 Manuals

Manuals and User Guides for VEMAG 168.1004. We have 1 VEMAG 168.1004 manual available for free PDF download: Operating Instructions Manual

VEMAG 168.1004 Operating Instructions Manual (168 pages)

Vacuum filler

Brand: VEMAG | Category: Industrial Equipment | Size: 1.26 MB

Index
3
Safety Instructions
11
Sphere of Application
11
Use in Accordance with Purpose
11
Explanation of Symbols
12
General Safety Instructions
13
Special Safety Instructions
14
Description
15
Overview HP10E / HP12E / HP15E / HP20E
15
Brief Description
15
Hopper
15
Feed Screw
16
Double Screws
16
Filling Horn Holder
17
Controls
18
ON Key
19
OFF Key
19
Vacuum Display
19
Vacuum Control Valve
19
Knee Lever
20
Adjustable Feet
20
Front Door
20
Installation and Commissioning
21
Transporting the Machine
21
Setting up the Machine
23
Electrical Connection
24
Checking Direction of Rotation
25
Setting up
27
Fitting the Double Screw Housing
27
Fitting the Double Screws
29
Fitting the Filling Horn Holder
30
Setting the Vacuum
31
Filling Liquid Products
31
Fitting the Scraper
32
Adjusting the Knee Lever
33
Operation
35
Working with the Machine
35
Graphical Control
39
Control Panel
41
Screen
43
Header
43
Program and Mode
43
Basic Parameters
43
Keypad
45
Numerical Keypad
45
Screen Up/Down Keys
45
Padlock Key
45
Status and Error Messages
46
Principles of Operation
47
Select and Edit Programs
49
Importing and Exporting Programs Using a USB Stick
51
Select Mode Group, Mode and View
53
Select Start/Stop Method
55
Make Settings
57
Set up Userkey
59
Mode Groups, Modes, Start/Stop Methods and Parameters
61
Mode Groups, Modes and Views
62
Start/Stop Methods
62
Remote End
62
Remote Stop
62
Weight
63
Correct Weight
63
First Portion
64
Total Weight
64
Pause
65
Linking/Clip Time/Knife/Output Signal
65
Speed
66
Individual Speed
67
Back Suction
67
LPG Belt Speed
67
Portions Per Minute
68
Pressure Control
68
Supplementary Parameters
69
General Applications
69
Speed of Feed Unit Screw
69
Feed Unit Run-On
69
Link Offset/Clip Offset/Knife Offset (Minced Meat Line)
70
Select Double Screw (HP Series Only)
70
Select Pumping System
71
Stop Counter
71
Soft Start-Up
71
Metal Detection
72
Vacuum Control
72
Synchronizing the Machine Using an External Signal
73
Linking Support
73
Working with Sausage Lines
74
Product Type
74
Last Portion
74
Split Casing Tolerance
74
Remaining Portions
75
Run-On
75
Calibre and Sausage Length
76
Portion Length/First Portion Length
76
Gap Length
76
Conveyor Belt Calibre/Discharge Conveyor Calibre
77
Cut Quantity
77
Link Point Stretch/Cut Distance
77
Working with the Hanging Machine
78
Distance from LPV 802
78
Sausages before First Hook
78
Sausages on Last Hook
79
Sausages Per Hook
79
Hooks Per Stick
80
Sausages Per Stick
80
Catch Position
80
End of Stick
81
Stick Restart
81
End of Portioning (LPV 802 and DHV 841 Only)
82
Extra Hook
82
Permitted Deviation
82
Last Hook Later
83
Working with the Automatic Separation Valve
84
Separation Valve
84
Separation Interval
84
Valve Offset
84
Separation Valve Open
85
Separation Valve Closed
85
Working with the Minced Meat Line and Forming Machine
86
Weight Groups
86
Group Position
86
Group Portions
87
Group Pause
87
Belt Control (Analog Output 1)
88
Belt Control (Analog Output 2)
88
Working with the Scale
89
Number of Samples (VEMAG Scale 877)
89
Sample Interval (VEMAG Waage 877)
89
Tendency Control (E.g. Process Check)
89
Working with Special Devices
90
Casing Pusher
90
Pushback
90
Portion Delay
91
Knife (Cutter)
92
Maximum Filling Pressure (Pressure Monitoring on Grinding System)
92
Maximum Temperature (Temperature Monitoring for the Grinding System)
93
Hopper Mode
93
Hopper Vacuum
94
Hopper Level
94
Speed Limit
96
External Portioning
96
Configurations (Operating Mode Settings)
99
Service
101
List of Messages
102
Cleaning
117
Removing Parts to be Cleaned
117
Double Screw Housing
118
Cleaning Schedule
128
Chlorine-Free Alkaline Cleaning Agents
128
Recommended Cleaning Agents
129
Chlorine-Containing Alkaline Cleaning Agents
130
Specialist Cleaning Agent for Machine Interior
131
Recommended Cleaning Agent
131
Lubrication and Assembly
132
Maintenance
133
Service Hatch, Rear
134
Service Hatch, Right-Hand Side
135
Grease Gun
137
First-Time Maintenance Work
138
Maintenance Schedule
139
Daily Maintenance
140
Feed Unit Seals
140
Sliding Ring
142
Weekly Maintenance
143
Feed Unit Drive (Lubrication)
143
Intake (Air Filter)
144
Vacuum Pump (Air Filter)
145
Monthly Maintenance
146
Double Screw Drive (Oil Level and Seals)
146
Six-Monthly Maintenance
147
Annual Maintenance
148
Feed Unit Drive and Feed Unit Seals
148
Vacuum Pump
148
Biennial Maintenance
150
Double Screw Drive (Oil Change)
150
Three-Yearly Maintenance
151
Feed Drive (Oil Change)
151
Troubleshooting
153
Technical Data HP10E / HP12E / HP15E / HP20E
156
Dimensional Drawings HP10E / HP12E / HP15E / HP20E
157
Lubricants
158
Double Screw Drive
158
Accessories
159
Miscellaneous Accessories
159
Tools
159
Disposal
160
Proper Disposal
160
Intended Use
161
Weekly
161
Oil Change
162
Spare Parts / Spare Parts Kits
162
Change of the Exhaust Filter
162
Dismantling and Disposal
162

VEMAG Categories

Industrial Equipment

More VEMAG Manuals

VEMAG 168.1004 Manuals

VEMAG 168.1004 Operating Instructions Manual (168 pages)

Table of Contents

Related Products

VEMAG Categories