User Manuals: VALCO MELTON VCX Gluing System Control

Manuals and User Guides for VALCO MELTON VCX Gluing System Control. We have 1 VALCO MELTON VCX Gluing System Control manual available for free PDF download: Service Manual

VALCO MELTON VCX Service Manual (213 pages)

Brand: VALCO MELTON | Category: Industrial Equipment | Size: 6 MB

Table of Contents
5
Section 1 - Introduction
9
Section 2 - Safety and Use
11
Read Thoroughly before Handling Equipment
11
Symbols
11
Owner Responsibilities
12
Limitations of Use
12
Installation/Startup/Use Safety Information
13
Shut down Safety Information
14
Hot-Melt-Specific, General Safety Information
14
What to Do if Contact with Hot Adhesive Occurs
15
What to Do if Inhalation of Adhesive Fumes Occurs
15
What to Do if Adhesive-Related Fire or Explosion Occurs
16
Hose Safety Information
17
Section 3 - Basic Features
19
VCX Control
19
VCX Specifications
20
Power Supply Module
20
Power Supply Module Connector Pinouts
22
Terminal Port
22
Control Link Port
23
Encoder Connections - Male/Output
23
Encoder Connections - Female/Input
24
Pump Connection
24
Beacon/Alarm Connection
25
Relay Feed Stop Connection
25
Relay Machine Stop Connection
25
Pattern Control Module (PCM)
26
Pattern Control Module Connector Pinouts
28
Valve Connections
28
Scanner Connections
28
EPC 2 Connection
29
Scanner Junction Box (E-Box) Port
29
Valve Junction Box (E-Box) Port
30
Inspection Control Module (ICM)
31
Sensor Adapter Modules
32
Inspection Control Module Connector Pinouts
33
RS-232 Port
33
Marking Valve Connection
34
Scanner Connection
34
Sensors 1-2 (J-Box) Connections
35
Sensors 3-4 (J-Box) Connections
36
Tracking Control Module (TCM) - Cube/X49
37
Tracking Control Module Connector Pinouts - Cube/X49
39
Sync Scanner Connection
39
CDS Sensor 1 and 2 Connection
39
Cube/X49 Connector (Bobst)
40
Tracking Control Module (TCM) - Flipper Ejector
41
Tracking Control Module Connector Pinouts - Flipper
43
Counter Output Connection
43
Scanner Connection
43
CDS Connection
44
Flipper Connection - 21=Belt - 25=Diverter
44
Tracking Control Module (TCM) - Sprayer/Kicker
45
Tracking Control Module Connector Pinouts - Sprayer/Kicker
47
Counter Output Connection
47
CDS Connection
48
Spray Valve Connection
49
Tracking Control Module (TCM) - MARS Ejector
50
Tracking Control Module Connector Pinouts - MARS Ejector
52
Counter Output Connection
52
CDS Connections 1 & 2
53
Ejector Control Connection
54
Ejector Valve Connection
54
Ejector Power Supply Connection
55
OT-120 Terminal
56
OT-120 Terminal Connector Pinouts
58
COM Port Connection
58
CAN Port Connection
59
Power/Control Port Connection
60
Top Switch Function Label
61
Mounting Bracket for OT-120 Control
62
Section 4 - Setup
63
Adding Modules
63
Removing the Cover of the VCX Control
63
Add Modules
64
Remove Modules
65
System Layout Example Illustration
66
Bracket Mounting Patterns
67
VCX Control
67
OT-120 Panel Mount
67
EPP-6 Pump
68
3:1 Balancing Regulator
68
Linking Two VCX Controls
69
CDS Color-Code Reader
71
Description
71
Specifications
71
Suitability
71
CDS Connection Layout
72
CDS Control Box Pinouts
73
VCX Control
73
Head Trigger
74
Head Lamp
74
Head Signals
75
Operation - Startup
75
White Value Calibration Procedure
76
Changing the Halogen Lamp
76
Establishing a Baseline for the CDS Sensor
76
Code-Reading Hints
77
Encoder Installation
77
Mechanical Installation of Encoder
77
Wheel-Driven Encoder
78
Gear-Driven Encoder
78
Section 5 - Operation
81
Power up Sequence
81
Power down Sequence
82
Notes Regarding OT and TCM
82
Section 6 - Part Number List
83
How to Order Parts
83
Control Base (074Xx042)
84
Power Supply Module (148Xx063)
86
Pattern Control Module with EPC (074Xx043)
88
Pattern Control Module with EPC; Junction Box (E Box) Port (074Xx044)
90
Pattern Control Module Without EPC (074Xx050)
93
Inspection Control Module (074Xx065)
97
Adapter Modules
99
Tracking Control Module - TCMEJ (074Xx049)
100
Tracking Control Module - TCMF (074Xx048)
103
Tracking Control Module - Tcmcube/49 (074Xx047)
105
Junction Box (029Xx439)
108
Junction Box (029Xx440)
110
Panel Mount OT-120 (138Xx019)
112
Standard OT-120 (138Xx018)
114
Panel Mount OT-120 - Previous Version (138Xx008)
117
Cables
122
Scanner Cables
123
Link Cables
124
Valve Cables
125
CDS Color-Code Reader
125
CDS Control Box (098Xx102-01)
126
Section 7 - Button Configurations
129
Password Access Configuration
129

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