VALCO MELTON MCP-4J Glue System Control Manuals

VALCO MELTON MCP-4J Glue System Control Manuals

Manuals and User Guides for VALCO MELTON MCP-4J Glue System Control. We have 1 VALCO MELTON MCP-4J Glue System Control manual available for free PDF download: Manual

VALCO MELTON MCP-4J Manual

VALCO MELTON MCP-4J Manual (213 pages)

w/Jam Detection

Brand: VALCO MELTON | Category: Controller | Size: 10.26 MB

Table of Contents

Table of Contents

5
Section 1 - Introduction

11
- Features/Capabilities
  11
- System Description
  11
- Table of Contents
  
  11
- Section 2 - Safety and Use
  
  13
- Section 3 - Basic Features
  
  21
  - MCP-4J Control
    21
    
    Front Panel
    21
    
    Back Panel
    22
    
    Pinouts, Standard
    23
    
    Pinouts, Tri-Valve
    27
  - MCP-4J Control, Vertical; no EPC (074Xx084)
    30
    
    Bottom Panel
    30
    
    Front Panel
    30
  - MCP-4J Control, Vertical; with EPC (074Xx085)
    31
    
    Bottom Panel
    31
    
    Front Panel
    31
  - MCP-4J Control, Vertical; 3NC Tipsealer (074Xx086)
    32
    
    Bottom Panel
    32
  - MCP-4J Control, Horizontal; with EPC (074Xx087)
    33
    
    Back Panel
    33
  - MCP-4J Control, Horizontal; no EPC (074Xx088)
    34
    
    Back Panel
    34
  - MCP-4J Control, Horizontal; Folding Carton, Tipsealer (074Xx089)
    35
    
    Back Panel
    35
  - MCP-4J Control, Horizontal; Dual External EPC (074Xx090)
    36
    
    Back Panel
    36
  - MCP-4J Valve Driver Instructions
    37
    
    Wiring Configurations for Triggering the Valves
    37
    
    Wiring the Scanner Cable
    37
  - Encoder Installation
    39
    
    Gear-Driven Encoder
    39
    
    Mechanical Installation of Encoder
    39
    
    Wheel-Driven Encoder
    39
- Section 4 - Programming
  
  41
  - Mounting
    41
  - Using the Operator Interface
    41
    
    The Operator Interface Buttons
    41
    
    The Main Menu Buttons
    42
    
    The Navigation Buttons
    42
    
    The Valve Buttons
    42
    
    Flash Memory Storage
    43
    
    Open a Highlighted Menu with the OK Button
    44
    
    The Edit Buttons
    44
    
    The Status Leds
    45
    
    Thumbwheel Vs. Single Digit Edit
    45
    
    Screen Contrast Adjustment
    46
  - First Use Setup (Wizard)
    46
    
    Language
    46
    
    Application
    47
    
    Measurement Mode
    48
    
    Encoder
    49
    
    Valve Type
    49
    
    Finish Configuration
    50
    
    Jog Mode
    50
  - Additional Setup Button Parameters
    51
    
    Language
    51
    
    Batch Counter
    52
    
    Jam Prevention
    52
    
    Jog Mode
    52
    
    Pattern Entry Mode
    52
    
    External Enable Signal
    53
    
    Output Configuration
    53
    
    Purge Signal
    53
    
    Menu Configuration
    54
    
    Tipsealer Enable
    54
    
    COM Interface Option
    55
    
    Enable the Interface
    55
    
    Scanner Menu
    56
    
    Scanner X Setup
    56
  - Enter Password
    57
    
    Level 2 Password Options
    58
    
    Password Levels
    58
    
    Protected Level Mode
    58
    
    Change the Level 2 Default Password
    60
  - Configure the Valve/Channel Settings
    62
    
    Compensation Time
    62
    
    Scanner Settings
    63
    
    Speed Settings
    63
    
    Valve Type
    63
    
    Encoder Settings
    64
    
    Valve - Timing Settings
    64
    
    Valve - Voltage Settings
    64
  - Check Other Valves/Channels
    65
  - Memory
    65
    
    Backup
    66
    
    Usb
    66
    
    Restore
    67
    
    Usb
    67
    
    Initialize Settings
    68
  - Jam Detection
    69
    
    Jam Alarm Message
    69
    
    Jam Setup Menus
    70
  - Encoder Menu Screen
    72
    
    Ratio Compensation
    72
    
    Direction Detection
    73
    
    Prescale Factor
    73
    
    Speed Calculation
    73
    
    Status Bar
    74
- Section 5 - Operation
  
  75
  - Set the Pattern Menu Information
    75
    
    Scrolling through Valve Numbers with the Pattern Button
    75
    
    Gluing Mode
    76
    
    Scanner Lockout
    77
    
    Valve to Scanner Distance
    77
    
    Jog Mode Parameter
    78
    
    Scanner Number/Z Pulse
    78
    
    Batch Counter
    79
    
    Input Values/Gluing Mode
    79
    
    Glue Mode Screen Information
    80
    
    Pattern Mode
    80
    
    Stitch Mode
    83
    
    Auto Glue Mode
    84
    
    Auto Glue Mode Menus
    84
    
    Stitch Mode Menus
    84
    
    Continuous Glue Mode
    85
    
    Continuous Glue Mode Menus
    85
    
    Glue Pattern Length Range
    85
  - Jam Detection
    86
    
    Jam Alarm Message
    86
    
    Jam Channel Configuration Menus
    86
  - Set the Pressures
    87
    
    Minimum Speed/Pressure
    87
    
    Pressure Offset Value
    87
    
    Pressure Point 1 (PT1)
    88
    
    Pressure Point 2 (PT2)
    88
    
    Speed/Pressure Graphs - Examples
    88
    
    Purge Pressure
    89
    
    Set Purge Pressure
    89
    
    Helpful Hints about Pressures
    90
  - Diagnostic Button
    90
    
    Total Products/Products Per Hour
    90
    
    Control Information
    91
    
    Scanner and Trigger Status
    91
    
    Valve Status
    91
    
    Version Information
    91
    
    Event History
    92
  - Job Button
    92
    
    Load a Job
    92
    
    Save a Job
    93
- Section 6 - Maintenance
  
  95
  - Purging the Adhesive
    95
  - Performing Downtime Maintenance
    95
  - Flushing the Glue System
    96
  - Lubricating the System
    96
  - Reprogramming with a USB Flash Drive
    97
  - Replacing Micro-SD Card
    98
- Section 7 - Specifications
  
  101
  - Max Valve Chart
    101
- Section 8 - Part Number List
  
  103
- Section 9 - Warranty
  
  131
  - Warranty Information
    131
    
    Cold Glue Equipment and Electronic Controls
    131
    
    Hot Melt Units, Hoses, Valves, Guns, and Related Equipment
    131
- Section 10 - Service
  
  133
- Appendix A - Job Charts
  
  135
- Appendix B - System Connectivity (Clearvision)
  
  137
  - 127
    137
  - 128
    138
    
    Gluer Connection Setup with 1 Network Card
    139
    
    Plugging the Control Gluer System in the BC7 Cabinet
    139
  - Gluer Connection Setup with 2 Network Cards
    141
    
    Hardware Installation
    141
    
    Windows Configuration
    142
    
    Adding the Gluer Tab in BC7 System
    144
- Appendix C - Instruction Sheets for the MCP-4J
  
  145

Advertisement

Advertisement

Related Products

VALCO MELTON Categories

Melting Machines Control Unit Industrial Equipment Water Pump Dispenser

More VALCO MELTON Manuals