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U.S. Boiler Company MPO - IQ Manuals
Manuals and User Guides for U.S. Boiler Company MPO - IQ. We have
1
U.S. Boiler Company MPO - IQ manual available for free PDF download: Service Instructions Manual
U.S. Boiler Company MPO - IQ Service Instructions Manual (93 pages)
Brand:
U.S. Boiler Company
| Category:
Boiler
| Size: 5.69 MB
Table of Contents
Important Information
2
Table of Contents
4
Content Check List
5
IQ Control System Overview
5
What's in the Crate?
5
Inspect Shipment
8
Pre-Installation
8
Direct Vent Configuration Components
10
Direct Vent Configurations
10
Packaged Boiler Assembly - Trim & Controls
11
Remove Boiler from Skid
11
Remove Crate
11
To Open Burner Swing Door
11
Partial Front View - Burner Swing Door Mounted to Boiler
12
Field Assembly of Boiler
14
Inspect Swing Door Insulation and Rope Gasket
14
Burner Swing Door Insulation
15
Return Injector Piping and Relief Valve Assembly Details
15
Piping Arrangement for Drain Valve and Indirect Water Heating Return
16
Baffle Usage
17
Internal Junction Box and Wiring Harness Details
17
Baffle Orientation in Flueways
18
Install Oil Burner
19
Oil Burner Installation
19
Unit-Pak Boiler Assembly - Trim & Controls
20
Procedure to Open, Close and Secure Burner Swing Door
21
Removal of Cast Iron Section/Burner Swing Door/Smoke Box Assembly from
21
Field Assembly of Boiler Trim and Burners
25
Immersion Well Probe Insertion
25
Minimum Flow Rate
26
Water Boiler Piping
26
Chimney Connector
30
Chimney Venting
30
Natural Draft Venting
30
Proper and Improper Locations of Draft Regulator
31
Recommended Vent Pipe Arrangement and Chimney Requirements
31
Draft
32
Stack Temperature
32
Minimum Clearances
33
Optional Air Intake Piping Installation
33
Direct Venting / Air Intake Piping
34
General Guidelines
34
Installation of the Vent Hood Terminal
35
Vent Hood Body Installation
35
Wall Cutout Dimensions
35
Combustion Air Tee Assembly Installation
36
FDVS Component Breakdown
36
Installation of Vent Hood Tee
36
Appliance Adapter Installation
37
Connecting Appliance Adapter to Boiler Flue Outlet Collar
37
Vent / Vent Termination Pipe Diameters
37
Vent Pipe Ends, Vent Termination and Appliance Adapter Sealing
38
Vent Pipe Assembly to Vent Termination Inner Pipe & Appliance Adapter
39
Electrical
41
Install a Room Thermostat
41
Oil Piping
45
Single Pipe Oil Lines
45
Two Pipe Oil Lines
46
Check Oil Burner before Starting
47
Fill Heating System with Water
47
Hot Water Boilers
47
IX. System Start-Up
47
Adjust Control Settings
48
Adjust Oil Burner While Operating
48
Check for Clean Cut off of Burner
48
Start Oil Burner
48
Check Oil Primary Control
49
Check High Limit
50
First Aid Procedures
51
Boiler Sequence of Operation
52
Operating
52
Sequence of Operation
52
Using Boiler Control
53
Using the Option Panel
53
Using the Optional Lcd Display Kit
53
Viewing the Operating Mode Options
53
Changing the Adjustable Parameters
54
Circulator Overrun Time
54
Circulator Pre-Purge Time
54
High Limit Differential
54
Domestic Hot Water Demand
55
Priority Time
55
ZC and ZR Terminal Function
55
Maintenance & Service Instructions
57
Probe Type Low Water Cut-Off
57
Attention to Boiler While Not in Operation
58
Excessive Make-Up Water
58
Important Product Safety Information
51
Precautionary Measures
51
Boiler Cleaning
59
Clean the Combustion Chamber
59
Clean the Flueways
59
Reassemble Boiler
59
Cleaning of Boiler Flueways
60
Combustion
61
Flame Shape
61
Nozzles
61
Trouble Shooting
61
Before Troubleshooting
62
Iq Oil Boiler Control
62
Operating Mode Parameters
62
Possible STA (Status) Values
62
Boiler Control Error Numbers
63
Possible ERP (External Error) Values
63
Burner and Circulator off
66
Burner Is On, but Circulator Is off
66
Circulator Is On, but Burner Is off
66
Circulator Is On, but Oil Primary Is in Standby
66
Burner will Light, then Shut down after a Short Time, then Restart
67
Burner will Not Come on
67
Flame out of Sequence
67
Option Panel Display Shows "Err"
68
Repair Parts
69
Jack Assembly
72
Natural Draft Applications
79
Burner Specifications
83
Appendix A - IQ Oil Control System
85
IQ Option Card Major Features
85
IQ Option Panel: P/N 102291-01
86
Outdoor Reset IQ Option Card: P/N 102723-01
86
Enviracom Thermostats
87
Factory Mounted Components
88
Optional Components
88
System Parts List
88
Appendix B - Figures
89
Appendix C - Tables
91
Oil Boiler Iq Control System
85
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