TUG Technologies 663 Manuals

Manuals and User Guides for TUG Technologies 663. We have 1 TUG Technologies 663 manual available for free PDF download: Operation Manual

TUG Technologies 663 Operation Manual

TUG Technologies 663 Operation Manual (124 pages)

Mobile Belt Loader

Brand: TUG Technologies | Category: Utility Vehicle | Size: 6 MB

Table of Contents

Copyright Notice
2
Record of Revisions
3
- Revision Data
  3
- Table of Contents
  5
- List of Figures
  11
List of Tables
13
Figure Introduction - 1 - 1: Tug Identification Plate
15
Unit Identification
15
Figure Introduction - 1 - 2: Model Numbers
16
Model Number
16
Warranty Information
17
Warranty
18
- Warranty Statements
  18
- Warranty Policy and Coverage
  18
- Warranty Exclusions
  19
- Warranty Claim Process
  20
  - Contact TUG Technologies
    20
  - Parts
    21
  - Return Parts
    21
  - Labor
    21
Aircraft Ground Support Equipment
22
- Warranty Policy Statement
  22
- General Warranty Terms & Conditions
  22
Warranty Labor Flat Rate Guide
24
- Table Introduction-1-2: Flat Rate Labor Guide
  24
Technical Assistance
31
How to Use this Manual
33
Safety

35
Section 1: General Safety Guidelines

35
Section 2: IATA Flightline Safety Guidelines

47
Operation

63
Section 1: System Overview

66
- Safety Precautions
  66
- Purpose of Equipment
  66
- General Description
  66
- Major Components
  66
  - Power Package
    66
  - Engine
    66
    
    Gasoline and LPG - Ford 2.5L
    66
    
    Diesel - Deutz 2.9L
    67
  - Transmission
    67
  - Drive Shaft
    67
  - Drive Axle
    67
  - Steer Axle
    67
  - Brakes
    67
    
    Hydraulic
    67
    
    Park Brake
    67
  - Chassis
    67
  - Body
    67
  - Conveyor
    68
  - Operator's Compartment
    68
  - Electrical System
    69
  - Hydraulic System
    69
    
    General Hydraulics Operation
    69
    
    Steer and Braking
    69
    
    Lift Cylinders and Conveyor Motor
    70
Section 2: Operational Procedures

73
Section 3: Specifications

89
- General Specifications of the 660
  89
  - Dimensions
    89
  - Table Operation-3-1: Dimensions and Measurements
    89
- Torque Values
  90
- Performance
  93
- Engines
  97
  - Gasoline
    97
    
    Ford MSG-425 2.5L
    97
  - Diesel
    97
    
    Deutz D2.9L
    97
    
    Table Operation-3-7: Ford MSG-425 (2.5 L)
    97
    
    Table Operation-3-8: Deutz D2.9L
    97
- Transmission
  98
  - Gear Ratios
    98
  - Table Operation-3-9: Gear Ratios
    98
- Standard Conveyor Heights and Angles
  99
- Figure Operation - 3 - 6: Conveyor - Full Down Rear, Full Up Front
  99
- Figure Operation - 3 - 7: Conveyor - Full Up Rear, Full Up Front
  99
- Compatible Aircraft
  100
- Fluids
  104
- Coolant
  105
- Recommended Spare Parts
  105
- Safety Features
  106
  - Shifter / Parking Brake Safety
    106
  - Shifter Guard
    106
  - Neutral Safety Start Switch
    106
  - Anti-Restart Ignition Switch
    106
  - Engine Control Module (ECM) Starter Protection
    107
    
    Ford 2.5L
    107
    
    Deutz 2.9L
    107
  - Emergency Stop Switch
    107
  - Park Brake
    107
  - Pilot-Operated Hydraulic Check Valves
    107
  - Safety Props
    108
  - Side / Hand Rails
    108
  - Finger Guards
    108
  - Rubber Bumper Roll
    108
  - Steel Hoop Guard (Optional)
    108
  - Grit Paper
    108
Section 4: Shipping

109
- Shipping Preparation
  109
  - Fuel Tank Preparation
    109
  - Battery Preparation
    109
  - Pre-Shipping Verification
    109
- Receiving
  110
  - Preparing for Operation
    110
    
    Battery
    110
    
    Emergency Hydraulic Pump
    110
    
    Radiator
    110
    
    Fuel Cell
    110
Section 5: Storage

111
- Short Term Storage
  111
  - Gasoline Engine
    111
    
    Ford 2.5 L Engine
    111
    
    Transmission
    111
    
    Drive Axle
    111
    
    Tires
    112
    
    Lubrication
    112
    
    Battery
    112
    
    Fluid Levels
    112
  - Diesel Engine
    112
    
    Deutz 2.9L Engine
    112
    
    Transmission
    112
    
    Drive Axle
    112
    
    Tires
    113
    
    Lubrication
    113
    
    Battery
    113
    
    Fluid Levels
    113
- Returning the Vehicle to Operation after Short Term Storage
  113
  - Engine
    114
  - Transmission
    114
- Long Term Storage
  114
  - Gasoline Engine
    114
    
    Ford 2.5L Engine
    114
    
    Transmission
    115
    
    Tires
    116
    
    Lubrication
    116
    
    Fluid Levels
    116
    
    Battery
    116
    
    Diesel Engine
    117
    
    Transmission
    118
    
    Drive Axle
    118
    
    Exhaust
    119
    
    Tires
    119
    
    Lubrication
    119
    
    Levels
    119
    
    Wheel Bearings
    119
    
    Battery
    119
    
    Engine Exterior
    120
    
    Fuel System
    120
    
    Tagging
    121
    
    Returning the Vehicle to Operation after Long-Term Storage
    121
    
    Tires
    121
    
    Battery
    121
    
    Engine
    121
  - Transmission
    122
    
    Drive Axle
    122
    
    Pre-Operational Checks
    122
    
    Cold Weather Storage
    122
    
    Returning the Vehicle to Operation after Cold Weather Storage
    123
    
    Refill Fluids
    123

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