User Manuals: Trane IntelliPak 2 Air Conditioner

Manuals and User Guides for Trane IntelliPak 2 Air Conditioner. We have 1 Trane IntelliPak 2 Air Conditioner manual available for free PDF download: Installation, Operation And Maintenance Manual

Trane IntelliPak 2 Installation, Operation And Maintenance Manual (192 pages)

Commercial Rooftop Air Conditioners

Brand: Trane | Category: Air Conditioner | Size: 13 MB

Table of Contents
4
Model Number Description
7
General Information
10
Unit Nameplate
10
Compressor Nameplate
10
Gas Heat Nameplate
10
Unit Description
10
Ventilation Override Module
10
High Pressure Limit Controls
10
Morning Warm-Up-Zone Heat
10
Thermostats
10
VZH Variable Speed Compressors
11
Pre-Installation
12
Unit Inspection
12
Exterior Inspection
12
Inspection for Concealed Damage
12
Repair
12
Storage
12
Unit Clearances
12
Unit Dimensions and Weight
12
Information
12
Installation Checklist
13
General Checklist
13
Units)
13
Unit Rigging and Placement (Two-Piece -Addition to General Checklist)
13
Electric Heat Units
13
Requirements
13
Gas Heat Units
14
Hot Water Heat
14
Steam Heat
14
O/A Pressure Sensor and Tubing
14
Installation
14
Energy Recovery Wheel
14
Dimensional Data
15
Electrical Entry Details
20
Minimum Required Clearance
21
Weights
22
Installation
25
Roof Curb and Ductwork
25
Pitch Pocket Location
25
Field Converting Horizontal Ductwork
27
(Supply or Return) from Right to the Left Side
27
Unit Rigging and Placement
29
Air-Cooled Condensers-Two-Piece
33
Unit Fit up
33
Tubing and Wiring Connections
36
General Installation Requirements
38
Rigging the Unit
38
Main Electrical Power
39
Field Installed Control Wiring
39
Electric Heat Units
39
Gas Heat
39
Hot Water Heat
39
Steam Heat
39
O/A Pressure Sensor and Tubing
39
Installation
39
Condensate Drain Connections
39
Units with Gas Furnace
40
Removing Compressor Assembly
40
Shipping Hardware
40
Removing Supply and Exhaust Fan Shipping Channels
40
O/A Sensor and Tubing
40
Installation
40
Gas Heat Units
42
General Coil Piping and Connection Recommendations
47
Disconnect Switch with External
50
Handle
50
Electric Heat Units
51
Main Unit Power Wiring
51
Electrical Service Sizing
52
Field Installed Control Wiring
57
Controls Using 24 VAC
57
Outputs
57
Constant Volume Zone Panel (BAYSENS108*)
58
Variable Air Volume System
58
Controls
58
Stop/Off/Auto
58
Emergency Override
58
Coefficient
58
(Vom)
59
Emergency Stop Input
60
Occupied/Unoccupied Contacts
60
Unit Startup
62
Sequence of Operation
62
Stop/Off/Auto
62
Power-Up Start Delay
62
Normal Unit Starting
62
Rapid Restart Operation
62
Occupancy
62
Sensors
63
Heat Cool Mode Status
63
Operating Modes
64
Unit Sub-Modes
65
Supply Fan Control
66
Supply Fan VFD Bypass Control
67
Minimum Ventilation Control
68
Relief Fan and Space Static Pressure
69
Control
69
0-25% Motorized Outdoor Air
70
Damper
70
Units Without a Return Air
70
Units with Independent Return Air Damper Control
70
Energy Recovery Wheel
70
Availability
72
Energy Recovery Cooling
72
Energy Recovery Heating
72
Energy Wheel Frost Avoidance
72
Energy Wheel Frost Avoidance W/Preheat (Optional)
73
Energy Wheel Proving Status
73
Return Fan
73
Control
74
Multi Zone-VAV - Discharge Temperature Units
74
Space Temperature Control
75
Space Temperature Control Units
76
Compressor Staging and Timers
77
Compressor Protections
78
Hot Gas Bypass
81
EXV Control
81
Valve)
81
Economizing
82
Outdoor Air Damper Fault Detection and Diagnostics (FDD)
83
Occupied
84
Unoccupied
84
Heat Types
84
Unoccupied Cooling
86
Unoccupied Heating
86
External Fan Control
86
Overrides
88
Limits
91
Filter Status
91
Startup the Unit
91
Performance Data
97
Supply Fan
97
Airside Pressure Drop - Standard
99
Evaporator Coil
100
Relief Fan
101
Return Fan
102
Drops
104
Pressure Curves
110
(60 Hz) Air-Cooled Condensers
110
(50 Hz) Air-Cooled Condensers
124
Components
137
Economizer and Exhaust Air Damper
137
Adjustment
137
Standard Unit with Energy Recovery
140
Wheel
140
Energy Recovery Wheel (ERW)
146
Compressor Startup
153
Refrigerant Charging
154
Compressor Crankcase Heaters
155
Compressor Operational Sounds
155
At Shutdown
155
At Low Ambient Start-Up
155
Variable Speed Compressors
155
Electronic Compressor Protection Module
155
(Cpm)
155
Expansion Valves
158
Measuring Superheat
158
Charging by Subcooling
159
Measuring Subcooling
159
Standard Ambient Units
159
Electric, Steam and Hot Water Start
159
Gas Furnace Start-Up
160
2-Stage and Modulating Gas
160
Furnace
160
2-Stage and Modulating Burner
161
Setup
161
Final Unit Checkout
164
Multi-Piece Unit - Trane Start-Up
164
Trane Startup Checklist
166
Critical Control Parameters and Dry Bulb Changeover Map
167
Service and Maintenance
169
Fan Belt Adjustment
175
Scroll Compressor Replacement
176
Refrigeration System
177
CSHN/CSHL Compressors
178
VZH Variable Speed Compressors
178
VFD Programming Parameters
179
Inverters)
179
Eflex™ Compressor VFD Programming Parameters
183
Monthly Maintenance
184
Filters
184
Cooling Season
184
Heating Season
185
Coil Cleaning
186
Refrigerant Coils
186
Steam or Hot Water Coils
186
Replacement
187
Final Process
187
Unit Wiring Diagram Numbers
189
Warranty and Liability Clause
190
Commercial Equipment - 20 Tons and Larger and Related Accessories
190

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User Manuals: Trane IntelliPak 2 Air Conditioner

Trane IntelliPak 2 Installation, Operation And Maintenance Manual (192 pages)

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