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Manuals and User Guides for TRAK TRL 2470RX. We have
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TRAK TRL 2470RX manual available for free PDF download: Safety, Installation, Maintenance, Service & Parts List Manual
TRAK TRL 2470RX Safety, Installation, Maintenance, Service & Parts List Manual (122 pages)
ProtoTRAK RLX CNC
Brand:
TRAK
| Category:
Lathe
| Size: 5 MB
Table of Contents
Table of Contents
3
1 Safety Specifications
8
Safety Publications
8
Danger, Warning, Caution, and Note Labels and Notices as Used in this Manual
8
Southwestern Industries, Inc
10
Safety Precautions
11
2 Installation
13
Floor Plan, Layout & Space Requirements
13
Figure 2.1A - 1630RX and 1630HSRX Lathe
13
Figure 2.1B - 1845RX Lathe
14
Figure 2.1C - 2470RX Lathe
15
TRAK TRL Lathe Specifications
16
Uncrating
17
Figure 2.3 - 2470 Door Shipping Bracket
17
Shortages: Inventory Checklist
18
Installation Instructions & Checklist
18
Prototrak RLX Control Hardware
19
Lifting And/Or Moving the Machine
20
Cleaning
20
Figure 2.7 - Lifting And/Or Moving the Machine
20
Leveling
21
Figure 2.9 - TRAK TRL Lathes - Leveling
21
Electrical Connection
22
Phase Converters
22
Air Connection
23
Mounting the Display Pendant
23
Cable Interconnections
23
Figure 2.10 - Wiring the TRAK TRL Lathe
23
Figure 2.13A - RLX - Pendant Front Side - P/N 29008-2
24
Figure 2.13B - RLX - Pendant Back Side - P/N 29008-2
25
Machine ID Key
26
Figure 2.13C - RLX - Pendant Cable Connections
26
Figure 2.14 - RLX - Machine ID Key
26
Pendant Maintenance
27
How to Clean the Touchscreen
27
Figure 2.15.1 - RLX - Electrical Cabinet Connectivity
28
Figure 2.15.2 - RLX - Computer Module Connectivity
30
Lubrication
31
Lube Pump Operation
31
Factory Default Values
31
1630RX, 1630 HSRX, 1845RX & 2470RX Headstock Oil Reservoir
32
Auxiliary Output
32
Figure 2.17A - Auxiliary Output Connectivity
32
Figure 2.17B - Auxiliary Output Example of Air Blast
33
Cutting the Test Part
34
Measurement of the Test Part
34
Figure 2.19 - All TRAK TRL Lathes - Test Part
34
Mounting of an Buck Zero Set Chuck- RX Lathe
35
3 Troubleshooting by Symptom
38
Problems Related to the Pendant and Computer Module
38
Pendant will Not Connect to Motion Control in Computer Module at Boot up
38
Pendant will Not Connect to Motion Control in Computer Module
38
Pendant Does Not Power on
39
Screen Problems
39
RSG Button Does Not Work
39
System Does Not Respond to Numeric Keys Button Presses
40
System Does Not Respond to Critical Keys Button Presses
40
Door Guards Not Working Properly
40
Power Reset Button Is Not Working
41
Spindle Does Not Turn on
41
Pendant Does Not Respond and Appears to be Locked up
41
E-Stop Error (Machine Is Disabled)
42
Touchscreen Does Not Respond
42
USB Not Working on Pendant
42
LAN Port Not Working on Pendant
43
Axis Fault
43
Will Not Hold Calibration
43
Southwestern Industries, Inc
43
Limit Switch Error
44
Problems Relating to Machining Results
45
Poor Finish
45
Turning Diameters out of Round
46
Cutting Taper
46
Parts Have Incorrect Dimensions
46
Threading Problems
48
Problems Regarding the Motion of the Machine
48
Run Away Axis
49
Slow down Axis
49
Axis Motor Motion Is Not Smooth
49
Vibration in Motion
50
Problem with the Measurements
50
Z-Axis Measurements Do Not Repeat
51
Z-Axis Measurements Are Not Accurate
51
The DRO Is Not Counting
52
Z-Axis DRO Counting in Wrong Direction
52
Z-Axis Electric Handwheels Count in Wrong Direction
52
Problems with the Machine Tool
53
Spindle Stalls or Turns-Off During Machining
53
Spindle Motor Hums or will Not Run
53
Spindle Runs Backwards
53
Excess Gearbox Noise
54
Headstock Is Leaking Oil
54
Tailstock Barrel Is Stiff
54
4 Diagnostics
55
The Machine Tool & Set-Up
55
Leveling
55
A Special Word about the X & Z Gib
55
Lubrication
55
Machining Set-Up
55
The Mechanical Drive Train (X,Z)
57
Pendant and Computer Module Diagnostics
58
Motor Diagnostics
60
Cable Connections
60
Servo Drivers
60
Figure 4.5A Motor Servo Driver Fault Errors
61
Electrical
62
Figure 4.5B Motor Servo Driver Fault Errors
62
Checking A/C Voltage
63
Checking Fuses
63
Computer Module Connections
63
Main Electrical Box
63
Cable Connections
65
Door & Gear
65
Service Codes
66
Software Codes
66
Machine Set-Up Codes
67
Diagnostic Codes
68
Operator Defaults/Options Codes
69
5 Procedures for Replacements & Maintenance
70
Replacements
70
Brushless Motor Replacement
70
Southwestern Industries, Inc
70
Servo Drive Replacement
70
Pendant and Computer Module Replacement
71
Figure 5.1.2 - Servo Drive and Motor Replacement & Part List
71
Figure 5.1.3.2 - Pendant & Computer Module Replacement
72
Updating the Pendant and Computer Module Software
73
Cable Routing on Machine & in Electrical Cabinet
73
Figure 5.1.3.2 - Pendant & Computer Module Replacement
73
Electronic Handwheels & Jogstick
74
Spindle Drive Belt Replacement
74
Figure 5.1.6 - Electronic Handwheels & Jogstick
74
Spindle Encoder Replacement
75
Spindle Motor Removal
75
Figure 5.1.8 - 1630RX, 1630HSRX, 1845RX, & 2470RX - Spindle Motor Belt Adjustment
75
Aligning Tailstock to Spindle
76
Spindle Motor Wiring
76
Figure 5.1.10 - All RX Lathes - Tailstock Adjustment
76
Spindle Removal - 1630HSRX Only (See Figure 5.1.2)
77
Figure 5.1.12A - 1630HSRX - Spindle Assy P/N 24785 & Parts List Shown
77
Maintenance
78
Gib Adjustments
78
Figure 5.1.12B - 1630HSRX - Spindle Assy P/N 24785 & Parts List Shown
78
Figure 5.2.1.1 - All RX Lathes - X Axis Gib
79
Calibration & Backlash Constants
80
Figure 5.2.1.2 - All RX Lathes - Z Axis Gib
80
Figure 5.2.2.1 - All RX Lathes - Calibration Set-Up
81
Lubrication
82
Figure 5.2.3.1A - Headstock Oil Removal
83
Figure 5.2.3.1B - 1630RX & 1630HSRX - System Lubrication - P/N 24786 & Parts List
84
Figure 5.2.3.2 - All RX Lathes - Tailstock Lubrication
85
6 SWI Turret Options
87
Tool Turret Option
87
Field Installation Instructions
87
Removing the 4 Tool Turret from the Lathe
87
Removing the 8 Tool Turret from a Lathe
88
Troubleshooting the Turret
90
Turret Maintenance
91
Warranty Issues
91
7 Introduction to Self-Service
92
When You Have a Service Problem
92
Communication with the SWI Customer Service Group
92
Replacements
92
Exchange Program
92
Return Material Authorization (RMA) Number
92
8 Drawings & Parts Lists
93
29531 - Drive Assy - X Axis - 1630Rx
93
29533 - Drive Assy - X Axis - 1845Rx
93
29535 - Drive Assy - X Axis - 2470Rx
93
29532 - Drive Assy - Z Axis - 1630Rx
93
29534 - Drive Assy - Z Axis - 1845Rx
93
29536 - Drive Assy - Z Axis - 2470Rx
93
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