TRAK ProtoTRAK 3060RX Manuals

Manuals and User Guides for TRAK ProtoTRAK 3060RX. We have 1 TRAK ProtoTRAK 3060RX manual available for free PDF download: Safety, Installation, Maintenance, Service & Parts List Manual

TRAK ProtoTRAK 3060RX Safety, Installation, Maintenance, Service & Parts List Manual (108 pages)

TRL LATHES

Brand: TRAK | Category: Lathe | Size: 6 MB

Table of Contents
3
Safety Specifications
8
Safety Publications
8
Danger, Warning, Caution, and Note Labels and Notices as Used in this Manual
8
Safety Precautions
13
Installation
15
Floor Plan, Layout & Space Requirements
15
Figure 2.1A - 1630RX and 1630HSRX Lathe
15
Figure 2.1B - 1845RX Lathe
16
Figure 2.1C - 2470RX Lathe
17
Figure 2.1D - 30120RX Lathe
19
TRAK TRL Lathe Specifications
20
Uncrating
21
Uncrating 3060 and 30120
22
Figure 2.3 - 2470 Door Shipping Bracket
22
Shortages: Inventory Checklist
23
Installation Instructions & Checklist (Not Applicable to 3060RX and 30120)
24
Installation Instructions & Checklist - 3060RX and 30120RX
25
Prototrak RLX Control Hardware
32
Lifting And/Or Moving the Machine
32
Figure 2.7 - Lifting And/Or Moving the Machine
33
Cleaning
34
Leveling
35
Figure 2.9 - TRAK TRL Lathes - Leveling
35
Leveling the 3060 and 30120 Lathe
36
Electrical Connection
38
Phase Converters
38
Air Connection
39
Mounting the Display pendant
39
Figure 2.11 - Wiring the TRAK TRL Lathe
39
Cable Interconnections
40
Figure 2.13A - RLX - pendant Front Side - P/N 29008-2
40
Figure 2.13B - RLX - pendant Back Side - P/N 29008-2
41
Figure 2.13C - RLX - pendant Cable Connections
41
Machine ID Key
42
Pendant Maintenance
42
How to Clean the Touchscreen
42
Figure 2.14 - RLX - Machine ID Key
42
Figure 2.15.1 - RLX - Electrical Cabinet Connectivity
43
Figure 2.15.2 - RLX - Computer Module Connectivity
45
Lubrication
46
Lube Pump Operation
46
Factory Default Values
46
1630RX, 1630 HSRX, 1845RX & 2470RX Headstock Oil Reservoir
47
Auxiliary Output
47
Figure 2.17A - Auxiliary Output Connectivity
47
Figure 2.17B - Auxiliary Output Example of Air Blast
48
Cutting the Test Part
49
Measurement of the Test Part
49
Figure 2.19 - All TRAK TRL Lathes - Test Part
49
Mounting of a Buck Zero Set Chuck- RX Lathe
50
Tailstock Air Assist
53
Cabinet Chiller
53
Troubleshooting by Symptom
54
Problems Related to the pendant and Computer Module
54
Pendant will Not Connect to Motion Control in Computer Module at Boot up
54
Pendant will Not Connect to Motion Control in Computer Module
54
Pendant Does Not Power on
55
Screen Problems
55
RSG Button Does Not Work
55
System Does Not Respond to Numeric Keys Button Presses
56
System Does Not Respond to Critical Keys Button Presses
56
Door Guards Not Working Properly
56
Power Reset Button Is Not Working
56
Spindle Does Not Turn on
57
Pendant Does Not Respond and Appears to be Locked up
57
E-Stop Error (Machine Is Disabled)
57
Touchscreen Does Not Respond
58
USB Not Working on pendant
58
LAN Port Not Working on pendant
58
Axis Fault
59
Will Not Hold Calibration
59
Limit Switch Error
60
Problems Relating to Machining Results
61
Poor Finish
61
Turning Diameters out of Round
62
Cutting Taper
62
Parts Have Incorrect Dimensions
62
Threading Problems
63
Problems Regarding the Motion of the Machine
63
Run Away Axis
63
Slow down Axis
64
Axis Motor Motion Is Not Smooth
64
Vibration in Motion
65
Problem with the Measurements
65
Z-Axis Measurements Do Not Repeat
65
Z-Axis Measurements Are Not Accurate
66
The DRO Is Not Counting
66
Z-Axis DRO Counting in Wrong Direction
66
Z-Axis Electric Handwheels Count in Wrong Direction
67
Problems with the Machine Tool
68
Spindle Stalls or Turns-Off During Machining
68
Spindle Motor Hums or will Not Run
68
Spindle Runs Backwards
68
Excess Gearbox Noise
69
Headstock Is Leaking Oil
69
Tailstock Barrel Is Stiff
69
Diagnostics
70
The Machine Tool & Set-Up
70
Leveling
70
A Special Word about the X & Z Gib
70
Lubrication
70
Machining Set-Up
70
Spindle Speeds
71
The Mechanical Drive Train (X,Z)
72
Pendant and Computer Module Diagnostics
73
Motor Diagnostics
74
Cable Connections
74
Servo Drivers
74
Figure 4.5A Motor Servo Driver Fault Errors
75
Figure 4.5B Motor Servo Driver Fault Errors
76
Electrical
77
Checking A/C Voltage
77
Checking Fuses
77
Main Electrical Box
77
Computer Module Connections
77
Cable Connections
78
Door & Gear
79
Service Codes
79
Software Codes
79
Machine Set-Up Codes
80
Diagnostic Codes
81
Operator Defaults/Options Codes
82
Procedures for Replacements & Maintenance
84
Replacements
84
Brushless Motor Replacement
84
Servo Drive Replacement
84
Pendant and Computer Module Replacement
85
Figure 5.1.2 - Servo Drive and Motor Replacement & Part List
85
Computer Module Replacement
86
Updating the pendant and Computer Module Software
87
Figure 5.1.3.2 - pendant & Computer Module Replacement
87
Cable Routing on Machine & in Electrical Cabinet
88
Electronic Handwheels & Jogstick
88
Figure 5.1.6 - Electronic Handwheels & Jogstick
88
Spindle Drive Belt Replacement
89
Spindle Encoder Replacement
89
Figure 5.1.8 - 1630RX, 1630HSRX, 1845RX, & 2470RX - Spindle Motor Belt Adjustment
89
Spindle Motor Removal
90
Aligning Tailstock to Spindle
90
Figure 5.1.10 - All RX Lathes - Tailstock Adjustment
90
Spindle Motor Wiring
91
Spindle Removal - 1630HSRX Only (See Figure 5.1.2)
91
Figure 5.1.12A - 1630HSRX - Spindle Assy P/N 24785 & Parts List Shown
91
Maintenance
92
Gib Adjustments
92
Figure 5.1.12B - 1630HSRX - Spindle Assy P/N 24785 & Parts List Shown
92
Figure 5.2.1.1 - All RX Lathes - X Axis Gib
93
Figure 5.2.1.2 - All RX Lathes - Z Axis Gib
93
Calibration & Backlash Constants
94
Figure 5.2.2.1 - All RX Lathes - Calibration Set-Up
95
Backlash Compensation
95
Lubrication
96
Headstock Lubrication
96
Figure 5.2.3.1A - Headstock Oil Removal
97
Figure 5.2.3.1B - 1630RX & 1630HSRX - System Lubrication - P/N 24786 & Parts List
98
Figure 5.2.3.2 - All RX Lathes - Tailstock Lubrication
98
Miscellaneous Information
98
SWI Turret Options
100
Tool Pneumatic Turret Option
100
Field Installation Instructions
100
Removing the 4 Tool Turret from the Lathe
100
Removing the 8 Tool Turret from a Lathe
101
Troubleshooting the Turret
103
Warranty Issues
103
Tool Hydraulic Turret Option on the 3060 and 30120
104
Field Installation Instructions
104
Removing the 8 Tool Hydraulic Turret from the Lathe
104
Troubleshooting the 8 Tool Turret
105
Maintenance
105
Warranty Issues
105
Introduction to Self-Service
106
When You Have a Service Problem
106
Communication with the SWI Customer Service Group
106
Replacements
106
Exchange Program
106
Return Material Authorization (RMA) Number
106
TRAK Warranty Policy
107
Warranty
107
Drawings & Parts Lists
108
29531 - Drive Assy - X Axis - 1630Rx
108
29533 - Drive Assy - X Axis - 1845Rx
108
29535 - Drive Assy - X Axis - 2470Rx
108
29532 - Drive Assy - Z Axis - 1630Rx
108
29534 - Drive Assy - Z Axis - 1845Rx
108
29536 - Drive Assy - Z Axis - 2470Rx
108
31101 - Drive Assy - X Axis - 30120/3060Rx
108
31102 - Drive Assy - Z Axis - 30120Rx
108
31102-1 Drive Assy - Z Axis - 3060Rx
108

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