User Manuals: TrailMax S-5-UT Utility Vehicle

Manuals and User Guides for TrailMax S-5-UT Utility Vehicle. We have 1 TrailMax S-5-UT Utility Vehicle manual available for free PDF download: Manual

TrailMax S-5-UT Manual

TrailMax S-5-UT Manual (76 pages)

Brand: TrailMax | Category: Utility Vehicle | Size: 1 MB

Table of Contents

Table of Contents
1
Section 1. Operation

3
- Design and Safety Factors
  4
- Reporting Safety Defects
  7
- Alert Symbols
  8
- Pre-Trip Inspection
  9
- Hook-Up Procedures
  10
- Loading and Unloading
  11
  - Trailers with Ramps
    12
- Vehicle Load and Handling Limits
  14
  - Trailers with Tilt Decks
    22
1 Introduction

3
- Purpose
  3
- Rating
  3
2 Maintenance

23
- Periodic Maintenance
  23
- Structural Components
  24
  - Sub-Frame
    24
  - Deck
    24
- Sub-Assembly Components
  24
  - Coupling
    24
  - Jack
    25
  - Cushion Cylinder
    25
  - Deck Latch
    25
  - Deck Hinge Assembly
    25
- Running Gear
  26
  - Suspension
    26
  - Hubs and Drums
    26
  - Brake Drum Inspection
    27
  - Bearing Inspection
    27
  - Standard Bearing Lubrication
    28
  - E-Z Lube Bearing Lubrication
    28
  - Seal Inspection and Replacement
    29
  - Hub Reinstallation and Bearing Adjustment
    29
- Wheels and Tires
  30
  - Wheels
    30
  - Tires
    32
  - Inflation Pressure
    32
  - Tire Wear Diagnostic Chart
    33
- Electrical
  34
  - Harnesses and Lights
    34
  - Junction Block
    34
  - Brake System (Common to Hydraulic and Electric)
    35
    
    Brake Adjustment
    35
    
    Brake Cleaning and Inspection
    36
    
    Brake Lubrication
    36
  - Hydraulic Brake System
    37
    
    Operation
    37
    
    Surge Actuator Maintenance
    37
    
    Corrosive Environment Warning
    38
    
    Hydraulic Lines
    38
    
    Hydraulic Brakes
    38
    
    Brake System Bleeding
    39
    
    Hydraulic Brake System Troubleshooting Chart
    41
  - Electric Brake System
    41
    
    Operation
    41
    
    Using Your Brakes Properly
    42
    
    Synchronization
    43
    
    Controllers
    43
    
    Magnets
    44
    
    Electric Brake System Troubleshooting
    45
    
    Measuring Voltage
    45
    
    Measuring Amperage
    47
    
    Electric Brake System Troubleshooting Chart
    48
  - Pre-Storage Maintenance
    50
  - Pre-Season Maintenance
    51
Section 3. Parts

52
- Structural Components
  52
  - Deck Surface
    54
- Sub-Assembly Components
  55
  - Hammerblow Jack TWS 151 DS
    55
  - Couplers
    56
  - Cushion Cylinder
    58
  - Deck Latch Assembly
    59
- Running Gear
  60
- Wheels and Tires
  67
- Electrical
  68
  - Harnesses and Lights
    68
  - Electrical Plug
    70
  - Electric Brake Wiring
    71
  - Electric Breakaway System
    71
- Hydraulic System
  72
  - Hydraulic Lines
    72
  - Model 91 Surge Actuator
    74
Warranty Claim Procedure

76

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