TrailMax 8012DT Manuals

Manuals and User Guides for TrailMax 8012DT. We have 1 TrailMax 8012DT manual available for free PDF download: Manual

TrailMax 8012DT Manual

TrailMax 8012DT Manual (72 pages)

Brand: TrailMax | Category: Utility Vehicle | Size: 3 MB

Table of Contents

Table of Contents
1
Section 1. Operation

3
- Design and Safety Factors
  4
- Vehicle Load and Handling Limits
  4
- Reporting Safety Defects
  7
- Alert Symbols
  8
- Pre-Trip Inspection
  9
- Hook-Up Procedures
  10
- Loading and Unloading
  11
  - Trailers with Ramps
    12
  - Trailers with Tilt Decks
    12
- 1 Introduction
  
  3
  - Purpose
    3
  - Rating
    3
Section 2. Maintenance

13
- 2 Periodic Maintenance
  
  13
- Structural Components
  14
  - Sub-Frame
    14
  - Deck
    14
  - Sub-Assembly Components
    14
    
    Coupling
    14
    
    Jack
    15
    
    Cushion Cylinder
    15
    
    Deck Latch
    15
    
    Deck Hinge Assembly
    15
  - Running Gear
    16
    
    Suspension
    16
    
    Hubs and Drums
    16
    
    Brake Drum Inspection
    17
    
    Bearing Inspection
    17
    
    Standard Bearing Lubrication
    18
    
    E-Z Lube Bearing Lubrication
    18
    
    Seal Inspection and Replacement
    19
    
    Hub Reinstallation and Bearing Adjustment
    19
  - Wheels and Tires
    20
    
    Wheels
    20
    
    Tires
    21
    
    Inflation Pressure
    22
    
    Tire Wear Diagnostic Chart
    23
  - Electrical
    24
    
    Harnesses and Lights
    24
    
    Junction Block
    24
    
    Electrical Plug
    24
- Brake Adjustment
  25
- Brake System (Common to Hydraulic and Electric)
  25
- Brake Cleaning and Inspection
  26
- Brake Lubrication
  26
- Hydraulic Brake System
  27
  - Operation
    27
  - Surge Actuator Maintenance
    27
  - Corrosive Environment Warning
    28
  - Hydraulic Lines
    28
  - Hydraulic Brakes
    28
  - Brake System Bleeding
    29
  - Hydraulic Brake System Troubleshooting Chart
    31
- Electric Brake System
  31
  - Operation
    31
  - Using Your Brakes Properly
    32
  - Synchronization
    33
  - Controllers
    33
  - Magnets
    34
  - Electric Brake System Troubleshooting
    35
  - Measuring Voltage
    35
  - Measuring Amperage
    37
  - Electric Brake System Troubleshooting Chart
    38
- Pre-Storage Maintenance
  40
- Pre-Season Maintenance
  41
3 Parts

42
- Structural Components
  42
- Major Sub-Assemblies
  45
  - Binkley Jack
    45
  - Couplers
    46
- Running Gear
  48
- Wheels and Tires
  55
- Electrical
  56
  - Harnesses and Lights
    56
  - Electrical Plug
    58
  - Electric Brake Wiring
    59
  - Electric Breakaway System
    59
- Hydraulic System
  60
- Tool Box
  70
Warranty Claim Procedure

72

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