TOX Powerpackage line-X-K Series Manuals

Manuals and User Guides for TOX Powerpackage line-X-K Series. We have 1 TOX Powerpackage line-X-K Series manual available for free PDF download: Operating Instructions Manual

TOX Powerpackage line-X-K Series Operating Instructions Manual (128 pages)

Brand: TOX | Category: Industrial Equipment | Size: 8 MB

Table of Contents
2
Important Information
8
Legal Note
8
Exclusion of Liability
8
Conformity
8
Validity of the Document
9
Content and Target Group
9
Other Applicable Documents
9
Gender Note
9
Displays in the Document
10
Display of Warnings
10
Display of General Notes
10
Highlighting of Texts and Images
11
Contact and Source of Supply
11
Safety
12
Basic Safety Requirements
12
Organizational Measures
12
Safety Requirements for the Operating Company
12
Selection and Qualifications of Personnel
13
Fundamental Hazard Potential
14
Electrical Hazards
14
Thermal Hazards
14
Pneumatic Hazards
14
Contusions
15
Hydraulic Hazards
15
Electromagnetic Hazards
15
Laser
16
Hazardous Substances
16
Noise
16
Lithium Ion Battery
17
About this Product
18
Intended Use
18
Safe and Correct Operation
18
Safe and Correct Design and Construction
19
Foreseeable Misuse
19
Product Identification
20
Position and Content of the Type Plate
20
Function Description of TOX
21
Product Overview of TOX Powerpackage Line-X
25
Product Attributes of Powerpackage Line-X
25
Product Overview of TOX ® Powerpackage with Integrated Damping Function
26
Optional Equipment
26
Zed
26
Powerpackage with Cutting Impact Damping ZSD
27
Product Overview of TOX
27
Product Overview and Product Attributes of TOX
28
Powerpackage with Integrated Holding Brake ZSL
28
Additional Optional Equipment
29
Product Planning
30
Design Data
30
Design Principles
30
Air Consumption
31
Cycle Times
32
Performance Optimization
33
Avoidance of Dynamic Oil Leakage
33
Stroke Limitation of the Power Stroke
35
Power Limit of the Power Stroke
36
Speed Reduction of the Power Stroke
36
Switchover of Power Stroke to Return Stroke for Powerpackage with Hydraulic Damping (ZED, ZSD)
36
Horizontal Installation Type K and Z
37
Holding Brake (Assembly ZSL)
38
Electrical Activation
38
Activation and Pressure Control
39
Design Principles of Activation
39
Activation According to Dynamic Pressure Method
40
Pressure Control in the Power Stroke Line (Assembly ZDK) (Optional)
43
Pressure Control in the Power Stroke Line with Proportional Pressure Control Valve (Optional)
45
External Power Stroke Switch (Assembly ZKHZ) (Optional)
46
External Power Stroke Deactivation (Assembly ZKHD) (Optional)
48
External Power Stroke Release (Assembly ZKHF) (Optional)
50
External Power Stroke Supply (Optional)
52
Adjustable Damping (Assembly ZED) (Optional)
54
Integrated Cutting Impact Damping (Module ZSD) (Option)
56
Technical Data
58
Type Sheet and Data Sheet
58
General Environmental Conditions
58
Ambient Temperature
58
Compressed Air Quality and Pneumatic Connection
59
Pneumatic Connection, Air Pressure, Oil Pressure
59
Tightening Torques
59
Tightening Torques for Flange Mounting the Drive
59
Tightening Torques on the Piston Rod
60
Tightening Torques of Pneumatic Screw Fittings on the Powerpackage
60
Press Force Table
60
Specification for Hydraulic Oil
60
Transport and Storage
62
Safety During Transport
62
Lifting Device
63
Temporary Storages
63
Dispatch for Repair
63
Installation
64
Safety During Installation
64
Installing Drive
65
Installing Optional Accessories
66
Installing Electronic Pressure Switch (ZDO)
66
Installing and Setting Position Sensors of Stroke Monitoring for Forward and Return Stroke (ZHU)
68
Installing the External Linear Position Sensor (ZHW)
70
Installing Pressure Control in the Power Stroke Line (ZDK)
72
Installing Proportional Pressure Control Valve in the Power Stroke Line
74
Installing External Power Stroke Connection (ZKHZ)
75
Installing External Power Stroke Release (ZKHF) and Power Stroke Deactivation (ZKHD)
76
Preparing External Power Stroke Supply
77
Installing the Stroke Frequency Optimization (ZHO)
78
Installing the Speed Reduction for Power Stroke Venting
80
Installing Tool Coupling (ZWK)
81
Commissioning
82
Safety During the Commissioning
82
Requirements for the Commissioning
83
Setting Control Throttle 'X
84
Setting Speed Ratio of Return Stroke to Fast Approach Stroke
86
Set the Speed Ratio between Power Stroke and Power Stroke Venting (Optional)
86
Setting the (ZED) Damping (Optional)
87
Setting Cutting Impact Damping (X-KSD) (Optional)
90
Setting the Proximity Sensors of the Holding Brake (ZSL) (Optional)
91
Check the Holding Force of the Holding Brake
94
Operation
95
Safety in Operation
95
Requirements for Operation
96
Operating Drive
96
Troubleshooting
97
Safety During Troubleshooting
97
Searching for Causes of Fault on the Powerpackage
98
Maintenance
101
General Information
101
Safety During Maintenance
102
Requirements for Maintenance
104
Set System to Maintenance Position
104
Checking Oil Level
105
Refilling Oil and Venting Drive
106
Refilling Oil and Venting the Drive of Powerpackage with Optional Equipment
110
Refilling Oil and Venting Drive with Integrated Damping Function ZED
110
Lowering of Oil Level
115
Check the Holding Force of the Holding Brake
115
Repairs
116
Safety During Repairs
116
Changing Seals
116
Disassembly and Disposal
117
Safety During Disassembly and Disposal
117
Decommissioning
118
Shutdown
118
Disassembling
119
Disposal
119

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TOX Powerpackage line-X-K Series Operating Instructions Manual (128 pages)

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