TOX Powerpackage RZS Manuals

Manuals and User Guides for TOX Powerpackage RZS. We have 1 TOX Powerpackage RZS manual available for free PDF download: Original Operating Instructions

TOX Powerpackage RZS Original Operating Instructions (106 pages)

Brand: TOX | Category: Industrial Equipment | Size: 5 MB

Table of Contents
2
Important Information
7
Legal Note
7
Exclusion of Liability
7
Conformity
7
Validity of the Document
8
Content and Target Group
8
Other Applicable Documents
8
Gender Note
8
Displays in the Document
9
Display of Warnings
9
Display of General Notes
10
Highlighting of Texts and Images
10
Contact and Source of Supply
11
Safety
12
Basic Safety Requirements
12
Organizational Measures
12
Safety Requirements for the Operating Company
12
Selection and Qualifications of Personnel
13
Fundamental Hazard Potential
14
Electrical Hazards
14
Thermal Hazards
14
Pneumatic Hazards
14
Contusions
15
Hydraulic Hazards
15
Electromagnetic Hazards
16
Laser
16
Hazardous Substances
16
Noise
17
Lithium Ion Battery
17
About this Product
18
Intended Use
18
Safe and Correct Operation
18
Safe and Correct Design and Construction
19
Foreseeable Misuse
19
Product Identification
20
Position and Content of the Type Plate
20
Function Description of TOX
21
Product Overview of TOX Powerpackage Line-Q
25
Product Attributes of Powerpackage Line-Q
25
Optional Equipment
26
Additional Optional Equipment
26
Product Planning
27
Design Data
27
Design Principles
27
Air Consumption
28
Cycle Times
29
Performance Optimization
30
Avoidance of Dynamic Oil Leakage
30
Stroke Limitation of the Power Stroke
32
Speed Reduction of the Power Stroke
33
Horizontal Installation Type K and Z
34
Activation and Pressure Control
34
Design Principles of Activation
34
Activation According to Dynamic Pressure Method
36
Pressure Control in the Power Stroke Line (Assembly ZDK) (Optional)
37
Pressure Control in the Power Stroke Line with Proportional Pressure Control Valve (Optional)
39
External Power Stroke Switch (Assembly ZKHZ) (Optional)
41
External Power Stroke Deactivation (Assembly ZKHD) (Optional)
43
External Power Stroke Release (Assembly ZKHF) (Optional)
45
External Power Stroke Supply (Optional)
47
Technical Data
50
Type Sheet and Data Sheet
50
General Environmental Conditions
50
Ambient Temperature
50
Compressed Air Quality and Pneumatic Connection
51
Tightening Torques
51
Tightening Torques for Flange Mounting the Drive
51
Tightening Torques on the Piston Rod
51
Tightening Torques of Pneumatic Screw Fittings on the Powerpackage
52
Press Force Table
52
Specification for Hydraulic Oil
52
Transport and Storage
54
Safety During Transport
54
Lifting Device
55
Temporary Storages
55
Dispatch for Repair
55
Installation
56
Safety During Installation
56
Installing Drive
57
Installing Optional Accessories
58
Installing Electronic Pressure Switch (ZDO)
58
Installing and Setting Position Sensors of Stroke Monitoring for Forward and Return Stroke (ZHU)
60
Installing the External Linear Position Sensor (ZHW)
62
Installing Pressure Control in the Power Stroke Line (ZDK)
64
Installing External Power Stroke Connection (ZKHZ)
66
Installing External Power Stroke Release (ZKHF) and Power Stroke Deactivation (ZKHD)
67
Preparing External Power Stroke Supply
68
Installing the Stroke Frequency Optimization (ZHO)
69
Installing the Speed Reduction for Power Stroke Venting
71
Installing Tool Coupling (ZWK)
72
Commissioning
73
Safety During the Commissioning
73
Requirements for the Commissioning
74
Setting Control Throttle 'X
75
Setting Speed Ratio of Return Stroke to Fast Approach Stroke
77
Set the Speed Ratio between Power Stroke and Power Stroke Venting (Optional)
77
Operation
78
Safety in Operation
78
Requirements for Operation
79
Operating Drive
79
Troubleshooting
80
Safety During Troubleshooting
80
Searching for Causes of Fault on the Powerpackage
81
Maintenance Table
83
Maintenance
84
General Information
84
Safety During Maintenance
85
Requirements for Maintenance
87
Set System to Maintenance Position
87
Checking Oil Level
88
Refilling Oil and Venting Drive
89
Lowering of Oil Level
93
Repairs
94
Safety During Repairs
94
Changing Seals
94
Disassembly and Disposal
95
Safety During Disassembly and Disposal
95
Decommissioning
96
Shutdown
96
Disassembling
97
Disposal
97
Appendices
98
Declaration of Incorporation
98
Index
101

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TOX Powerpackage RZS Original Operating Instructions (106 pages)

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