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User Manuals: TotalFlow XRC6890 Remote Controller
Manuals and User Guides for TotalFlow XRC6890 Remote Controller. We have
1
TotalFlow XRC6890 Remote Controller manual available for free PDF download: User Manual
TOTALFLOW XRC6890 User Manual (342 pages)
Brand:
TOTALFLOW
| Category:
Remote Control
| Size: 4 MB
Table of Contents
Table of Contents
3
Introduction
11
About the Manual
11
Getting Help
12
Key Symbols
12
Safety Practices and Precautions
13
Overview
15
Xseries Remote Controller Hardware
15
Chapter 1 System Description
15
Standard Enclosure
18
Figure 1-1 Model XRC6490
18
Figure 1-2 Model XRC6790
19
Figure 1-3 Model XRC6890
20
Rack Mount Enclosure
21
Figure 1-4 XRC6990 Rack Mount
21
XRC General Specifications
22
XRC-195 Electronic Board Specifications
23
Figure 1-5 Complete View XRC-195 Board
24
Xseries On-Board Input/Output
25
Table 1-1 XRC Board Component Descriptions
25
Digital Output
27
Analog Inputs
28
Display Function
29
Functions of the XRC
30
Table 1-2 Typical XRC Display Options
30
Display Annunciators
31
Figure 1-6 Liquid Crystal Display and Indicators
32
Table 1-3 Status and Alarm Description
32
Laptop Computer Running PCCU32
34
FS/2 Handheld PCCU
34
Optional Equipment
35
Key Pad
35
Figure 1-7 Optional Keypad (P/N 2100652-XXX)
36
Figure 1-8 XRC6490 with Optional Key Pad
36
Figure 1-9 XRC6790 with Optional Keypad
37
Figure 1-10 XRC6890 with Optional Keypad
37
Totalflow Input/Output Modules
38
Figure 1-11 XRC6990 with Dual Keypads
38
Figure 1-12 TFIO Module Housing
39
Figure 1-13 XRC6490 Inside View
39
Figure 1-14 XRC6790 Inside View
40
Figure 1-15 XRC6890 Inside View
40
Figure 1-16 XRC6990 Inside View
41
Chapter 2 Installation
43
Overview
43
Unpacking & Inspection
43
Pipe Saddle Mount Installation
43
Wall Mount Installation
43
Battery Pack Installation
43
Figure 2-1 Typical Pipe Saddle Installation
45
Figure 2-2 Model XRC6490, Pipe Mounted
46
Figure 2-3 Model XRC6790, Pipe Mounted
46
Figure 2-4 Model XRC6890, Pipe Mounted
47
Figure 2-5 XRC Pipe Mounting
47
Figure 2-6 Model XRC6490, Wall Mounted
49
Figure 2-7 Model XRC6790, Wall Mounted
49
Figure 2-8 Model XRC6890, Wall Mounted
50
Figure 2-9 XRC-195 Board Battery and Charger Input Connections
51
Solar Panel Installation
52
Figure 2-10 Typical Solar Panel Installation
52
AC Charging Unit Installation
54
Figure 2-11 Mounting AC Charger
55
Figure 2-12 DC Wiring Instructions
56
Figure 2-13 AC Wiring Instructions
56
XRC6990 Rack Mount Installation
57
Figure 2-14 XRC6990 Rack Mount
57
Figure 2-15 Single and Dual Unit Termination Panels
58
Table 2-1 XRC Main Electronic Board to Termination Panel Correlation Chart
58
XRC Communication, Jumper Settings and Field Wiring
59
Figure 2-16 XRC Standard Communication Wiring
59
Figure 2-17 XRC Panel Mount Field Wiring Diagram
60
Table 2-2 XRC On-Board Jumper Settings
61
Figure 2-18 XRC Main Electronic Board Jumper Configuration
62
Figure 2-19 Other Field Wiring I/O Connections
63
Chapter 3 XRC Startup
65
Overview
65
PCCU32 Installation and Setup
65
Connecting to Local Port
65
Figure 3-1 RS-232 MMI Communication Cables
67
Setting up the XRC
68
Overview
68
Station ID
68
Device ID / Application ID
68
Location
69
Date/Time
69
Program Display
69
Table 3-1 XRC Displayed Items
69
Security System
70
On Board I/O Calibration
72
Overview
72
Analog Input Calibration
72
Figure 3-2 XRC-195 Board- Analog Input Calibration Points
73
Pulse and Digital Input Calibration
74
Figure 3-3 195 Board- Analog Input Calibration Points
74
Chapter 4 Maintenance
75
Overview
75
Backing up Configuration Files
76
Changing XRC Clock
76
Downloading a New Flash
77
Components and Spare Parts
78
Table 4-1 XRC6490 and 6890 Component Identifications
80
Table 4-2 Additional Spare Parts
81
Replacing XRC Battery Pack
82
Figure 4-3 Memory Backup Enable Jumper
82
Figure 4-4 XRC Battery and Charger Connections
83
Figure 4-5 XRC Board Connections
86
Replacing Liquid Crystal Display (LCD) Board
87
Overview
89
Chapter 5 Troubleshooting
89
Figure 5-1 Troubleshooting Flowchart
91
Troubleshooting Visual Alarm Codes
92
Overview
92
Figure 5-2 Liquid Crystal Display and Indicators
92
Table 5-1 Visual Alarm Codes
92
Troubleshooting a Blank LCD Screen
93
Troubleshooting a Low Lithium Alarm (LL)
94
Figure 5-3 Battery Charger and Battery Pack Connections
94
Troubleshooting a Low Charger Alarm (LC)
95
Troubleshooting a Analog to Digital Failure Alarm (AD)
95
Resistive Temperature Detector (RTD) Continuity Test
97
RTD Current Source (Resistive) Test
98
RTD Impedance Test
99
Power Troubleshooting
100
Overview
100
Figure 5-4 Power Troubleshooting Flowchart
100
Power Supply Test
101
Solar Panel Charging System Test
101
AC Charging System Test
103
Table 5-2 Specifications for Solar Panels
103
Auxiliary Equipment Isolation Test
104
Figure 5-5 AC-DC Charger Wiring Instructions
104
TFIO Module Isolation Test
105
Figure 5-6 Current Measurement Troubleshooting Cable
105
SLEEP Mode
106
Reset Procedures
107
Figure 5-7 Lithium Battery Backup Enable/Disable
108
Troubleshooting Communications
109
Communications Overview
109
Figure 5-8 Communication Troubleshooting Flow Chart
110
Transceiver Supply Voltage Test
111
12V Communication Supply Voltage Test
111
Figure 5-9 XRC-195 Communication Wiring
112
Transceiver Check
113
RS-232 Communication Test
113
Table 5-3 RS-232 Field Wiring on XRC-195 Board
113
RS-485 Communication Test
115
Table 5-4 RS-485 Field Wiring on XRC-195 Board
115
Table 5-5 RS-485 Terminations
115
Appendix A Register Documents
117
Standard Registers
117
Alarm System Application Registers (Rev AB
117
Display Application Registers (Rev AA
121
Holding Register Application (Rev AA
123
Operations Application Registers (Rev AB
124
System Application Registers (Rev AD
137
Trend System Application Registers (Rev AA
140
Communication Registers
142
Communication Application Registers (Rev AA
142
FS2 Application Registers (Rev AA
144
XMV Interface Application Registers (Rev AC
149
Therms Master Application Registers (Rev AB
153
Therms Salve Application Registers (Rev AA
168
I/O Subsystem
173
I/O Subsystem Data Array Registers
173
Table A-1 Discovery Information for Hardware Drivers Installed
180
Table A-2 Discovery PCU32 Ini Partnumbers
181
Table A-3 Discover Firmware Number and Revision of IO Modules
181
Tube Applications
182
AGA3 Tube Application Registers (Rev am
182
AGA7 Tube Application Registers (Rev AH
198
Enron Tube Registers (Rev AA
214
Selectable Units
238
AGA3 Selectable Units Tube Registers (Rev AE
238
AGA7 Selectable Units Tube Registers (Rev AD
258
Enron AGA3 Selectable Units Tube Registers (Rev AA
280
Appendix B Definitions & Acronyms
293
Appendix C Drawing & Diagrams
341
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