Toro Workman 4200 Utility Vehicle Manuals

Manuals and User Guides for Toro Workman 4200 Utility Vehicle. We have 6 Toro Workman 4200 Utility Vehicle manuals available for free PDF download: Operator's Manual

Toro Workman 4200 Operator's Manual (60 pages)

Liquid Cooled Gas Utility Vehicle

Brand: Toro | Category: Utility Vehicle | Size: 2 MB

Introduction
2
Table of Contents
3
Safety
4
- Safe Operating Practices
  4
- Supervisor's Responsibilities
  4
- Before Operating
  4
- While Operating
  5
- Maintenance
  6
- Sound Pressure Level
  7
- Vibration Level
  7
- Safety and Instructional Decals
  7
Setup
13
- Install the Rear Fenders
  13
- Install the Wheels
  14
- Install the Steering Wheel
  14
- Install the Front Fenders
  15
- Install the ROPS
  16
- Activate and Charge the Battery
  16
- Full Bed Removal
  18
- Re-Install the Full Bed
  18
Product Overview
19
- Controls
  19
  - Gear Shift Lever
    20
  - Parking Brake
    20
  - Differential Lock
    20
  - Light Switch
    21
  - Hour Meter
    21
  - Oil Pressure Warning Light
    21
  - Ignition Switch
    21
- Specifications
  22
- Attachments/Accessories
  23
Operation
23
- Check Crankcase Oil
  23
- Fill Fuel Tank
  24
- Check Cooling System
  25
- Check Transaxle / Hydraulic Fluid
  25
- Check Front Differential Oil
  26
- Check Torque of Wheel Nuts
  26
- Check Tire Pressure
  26
- Check Brake Fluid
  26
- Check Fan Belt Tension
  27
- Pre-Starting Checks
  27
- Starting Engine
  27
- Driving Vehicle
  28
- Stopping Vehicle
  28
- Stopping Engine
  28
- New Vehicle Break-In
  28
- Check Interlock System
  28
- Operating Characteristics
  29
- Passengers
  30
- Speed
  30
- Turning
  30
- Braking
  30
- Tipovers
  31
- Hills
  31
- Loading and Dumping
  32
- Using the Differential Lock
  32
- Four Wheel Drive
  33
- Transporting Vehicle
  33
  - Towing Vehicle
    33
  - Trailer Towing
    33
  - Hydraulic Control
    34
Maintenance
36
- Recommended Maintenance Schedule(S)
  36
  - Service Interval Chart
    37
  - Heavy Duty Operation
    37
- Premaintenance Procedures
  38
  - Using Bed Safety Support
    38
  - Jacking Vehicle
    39
- Lubrication
  39
  - Greasing Bearings and Bushings
    39
- Engine Maintenance
  41
- Fuel System Maintenance
  43
  - Fuel System
    43
- Electrical System Maintenance
  43
  - Fuses
    43
  - Jump Starting Vehicle
    44
  - Battery Care
    44
- Drive System Maintenance
  45
  - Change Front Differential Oil
    45
  - Inspect Constant Velocity Boot
    45
  - Adjusting Shift Cables
    45
  - Adjusting High-Low Cable
    45
  - Adjusting Differential Lock Cable
    45
  - Inspect Tires
    46
  - Front Wheel Toe
    46
- Cooling System Maintenance
  47
  - Removing Debris from Engine Cooling System
    47
  - Changing Engine Coolant
    47
- Brake Maintenance
  49
  - Inspect Brakes
    49
- Belt Maintenance
  49
  - Adjusting Belts
    49
- Controls System Maintenance
  50
  - Adjusting Accelerator Pedal
    50
  - Adjusting Brake Pedal
    51
  - Adjusting Clutch Pedal
    51
  - Adjusting Parking Brake
    52
- Hydraulic System Maintenance
  53
Storage
56
- Battery Storage
  56
Schematics
57

Toro Workman 4200 Operator's Manual (56 pages)

liquid cooled gas utility vehicle

Brand: Toro | Category: Utility Vehicle | Size: 11 MB

Table of Contents
2
Introduction
3
Safety
3
- Safe Operating Practices
  3
- Supervisor's Responsibilities
  4
- Before Operating
  4
- While Operating
  4
- Maintenance
  5
- Sound Pressure Level
  6
- Vibration Level
  6
- Safety and Instruction Decals
  7
Warning
3
Specifications
13
- General Specifications
  13
- Dimensions
  14
Setup
15
- Install Rear Fenders
  16
- Install Wheels
  16
- Install Steering Wheel
  16
- Install Front Fenders
  17
- Install ROPS
  17
- Activate and Charge Battery
  17
- Full Bed Removal
  18
- Re-Install Full Bed
  19
Before Operating
20
- Check Crankcase Oil
  20
- Fill Fuel Tank
  21
- Check Cooling System
  21
- Check Transaxle / Hydraulic Fluid
  22
- Check Front Differential Oil
  22
- Check Torque of Wheel Nuts
  23
- Check Tire Pressure
  23
- Check Brake Fluid
  23
- Check Fan Belt Tension
  23
Operation
24
- Controls
  24
  - Parking Brake
    25
  - Hour Meter
    26
  - Oil Pressure Warning Light
    26
  - Ignition Switch
    26
  - Fuel Gauge
    26
  - Horn Button
    26
  - Light Switch
    26
- Pre-Starting Checks
  27
- Starting Engine
  27
- Driving Vehicle
  27
- Stopping Vehicle
  28
- Stopping Engine
  28
- New Vehicle Break-In
  28
- Check Interlock System
  28
- Operating Characteristics
  29
- Passengers
  29
- Speed
  30
- Turning
  30
- Braking
  30
- Tipovers
  30
- Hills
  31
- Loading and Dumping
  31
- Using the Differential Lock
  32
- Four Wheel Drive
  32
- Transporting Vehicle
  32
- Towing Vehicle
  32
- Trailer Towing
  33
- Hydraulic Control
  33
Maintenance
35
- Service Interval Chart
  35
- Greasing Bearings and Bushings
  35
Maintenance
37
- Recommended Maintenance Schedule
  37
- Daily Maintenance Checklist
  38
- Heavy Duty Operation
  39
- Using Bed Safety Support
  39
- Jacking Vehicle
  40
- General Air Cleaner Maintenance Practices
  40
- Servicing Air Cleaner
  40
- Changing Engine Oil and Filter
  41
- Fuel System
  41
- Removing Debris from Engine Cooling System
  42
- Changing Engine Coolant
  42
- Adjusting Belts
  43
- Adjusting Accelerator Pedal
  44
- Changing Transaxle / Hydraulic Fluid
  44
- Replacing Hydraulic Filter
  45
- Cleaning Hydraulic Strainer
  45
- Change Front Differential Oil
  45
Adjusting Brake Pedal
46
Replacing Spark Plugs
46
Adjusting Clutch Pedal
47
Adjusting Parking Brake
48
Adjusting Shift Cables
48
Adjusting Differential Lock Cable
49
Adjusting High-Low Cable
49
Front Wheel Toe
49
Inspect Brakes
49
Inspect Tires
49
Emergency Box Raising
50
Inspect Constant Velocity Boot
50
Fuses
51
Jump Starting Procedure
51
Battery Care
52
Battery Storage
52
Hydraulic Schematic
53
Electrical Schematic
54
The Toro General Commercial Products Warranty
56

Toro Workman 4200 Operator's Manual (60 pages)

Liquid Cooled Gas Utility Vehicle

Brand: Toro | Category: Utility Vehicle | Size: 10 MB

Table of Contents
2
Introduction
3
Safety
3
Safe Operating Practices
4
Supervisor's Responsibilities
4
Before Operating
4
While Operating
5
Maintenance
6
Sound Pressure Level
6
Vibration Level
6
Safety and Instruction Decals
7
Specifications
15
General Specifications
15
Dimensions
16
Setup
17
Install Rear Fenders
18
Install Wheels
18
Install Steering Wheel
18
Install Front Fenders
19
Install ROPS
19
Activate and Charge Battery
19
Full Bed Removal
21
Re-Install Full Bed
21
Before Operating
23
Check Crankcase Oil
23
Fill Fuel Tank
24
Check Cooling System
24
Check Transaxle / Hydraulic Fluid
25
Check Front Differential Oil
25
Check Torque of Wheel Nuts
26
Check Tire Pressure
26
Check Brake Fluid
27
Operation
28
Controls
28
Pre-Starting Checks
31
Starting Engine
31
Driving Vehicle
31
Stopping Vehicle
32
Stopping Engine
32
New Vehicle Break-In
32
Check Interlock System
32
Operating Characteristics
32
Passengers
33
Speed
33
Turning
33
Braking
33
Tipovers
34
Hills
35
Loading and Dumping
35
Using the Differential Lock
36
Four Wheel Drive
36
Transporting Vehicle
37
Towing Vehicle
37
Trailer Towing
37
Remote Hydraulic Control
38
Maintenance
40
Service Interval Chart
40
Greasing Bearings and Bushings
40
Maintenance
42
Recommended Maintenance Schedule
42
Daily Maintenance Checklist
43
Heavy Duty Operation
44
Using Bed Safety Support
44
Jacking Vehicle
45
General Air Cleaner Maintenance Practices
45
Servicing Air Cleaner
45
Changing Engine Oil and Filter
46
Fuel System
46
Removing Debris from Engine Cooling System
47
Changing Engine Coolant
47
Adjusting Belts
48
Adjusting Accelerator Pedal
49
Changing Transaxle / Hydraulic Fluid
49
Replacing Hydraulic Filter
50
Change Front Differential Oil
50
Cleaning Hydraulic Strainer
50
Replacing Spark Plugs
51
Adjusting Brake Pedal
51
Adjusting Clutch Pedal
52
Adjusting Parking Brake
52
Adjusting Shift Cables
53
Adjusting High-Low Cable
53
Adjusting Differential Lock Cable
53
Inspect Brakes
53
Inspect Tires
53
Front Wheel Toe-In
53
Inspect Constant Velocity Boot
54
Emergency Box Raising
54
Fuses
54
Jump Starting Procedure
54
Battery Storage
55
Battery Care
55
Hydraulic Schematic
56
Hydraulic Schematic
57
Electrical Schematic
58
Electrical Schematic
59
The Toro General Commercial Products Warranty
60

Toro Workman 4200 Operator's Manual (58 pages)

Liquid-Cooled Gas Utility Vehicle

Brand: Toro | Category: Utility Vehicle | Size: 2 MB

Foreword
2
Table of Contents
3
Safety Instructions
4
- While Operating
  5
- Sound Pressure Level
  7
- Vibration Level
  7
- Safety and Instruction Decals
  8
Specifications
10
Set-Up Instructions
12
- Loose Parts Chart
  12
- Install Rear Fenders
  13
- Install Wheels
  13
- Install Steering Wheel
  13
- Install Front Fenders
  14
- Install the Roll-Over Protection System
  14
- Activate and Charge the Battery
  14
- Full Bed Removal (Model 07212 Only)
  15
- Re-Install the Full Bed (Model 07212 Only)
  16
Before Operating
18
- Check Engine Oil
  18
- Fill the Fuel Tank
  19
- Check the Cooling System
  20
- Check Hydraulic Fluid
  20
- Check Front Differential Oil
  21
- Check Torque of Wheel Nuts
  21
- Check Tire Pressure
  21
- Check Brake Fluid
  22
Controls
23
Operating Instructions
26
- Pre-Starting Checks
  26
- Starting the Engine
  26
- Stopping the Vehicle
  27
- Stopping the Engine
  27
- New Vehicle Break-In
  27
- Checking the Interlock System
  27
- Operating Characteristics
  27
- Passengers
  28
- Speed
  28
- Turning
  28
- Braking
  28
- Hills
  30
- Loading and Dumping
  31
- Using the Differential Lock
  31
- Four-Wheel Drive
  32
- Transporting the Vehicle
  32
- Towing the Vehicle
  32
- Trailer Towing
  33
- Remote Hydraulic Control (Optional)
  33
- Quick Coupler Operation
  35
- Remote Hydraulic Control Trouble Shooting
  35
Maintenance
36
- Quick Reference Chart
  37
- Fluid Specifications/Change Intervals
  37
- Lubrication
  38
- Using Bed Safety Support
  39
- Jacking the Vehicle
  40
- General Air Cleaner Maintenance Practices
  41
- Servicing the Air Cleaner
  41
- Changing Engine Oil and Filter
  42
- Fuel System
  42
- Removing Debris from Engine Cooling System
  42
- Changing Engine Coolant
  43
- Adjusting Belts
  44
- Adjusting Accelerator Pedal
  44
- Changing Transaxle/Hydraulic Fluid
  45
- Replacing Hydraulic Filter
  45
- Change Front Differential Oil
  45
- Cleaning Hydraulic Strainer
  46
- Replacing Spark Plugs
  46
- Adjusting the Brake Pedal
  47
- Adjusting the Clutch Pedal
  47
- Adjusting Parking Brake
  48
- Adjusting Shift Cables
  48
- Adjusting the High-Low Cable
  49
- Adjusting Differential Lock Cable
  49
- Inspect Brakes
  49
- Inspect Tires
  49
- Front Wheel Toe-In
  49
- Inspect Constant Velocity Boot
  50
- Emergency Box Raising
  50
- Fuses
  50
- Jump Starting Procedure
  50
- Battery Storage
  51
- Battery Care
  51
- Maintenance Schedule
  52
- Hydraulic Schematic (Base Vehicle)
  53
- Hydraulic Schematic (Vehicle W/Remote Hydraulic Kit) (MODEL 07211 TC Only)
  54
- Electrical Schematic (Base Vehicle)
  55
- Electrical Schematic (Vehicle W/Remote Hydraulic Kit) (MODEL 07211 TC Only)
  56
Identification and Ordering
57

Toro Workman 4200 Operator's Manual (56 pages)

Liquid Cooled Gasoline Utility Vehicle

Brand: Toro | Category: Utility Vehicle | Size: 2 MB

Toro Workman 4200 Operator's Manual (40 pages)

Brand: Toro | Category: Utility Vehicle | Size: 1 MB

Table of Contents
2
Safety
3
While Operating
4
Specifications
11
Before Operating
13
Check Tire Pressure
16
Controls
17
Operating
20
- Stopping the Vehicle
  21
- Stopping the Engine
  21
- Transporting the Vehicle
  26
Maintenance
28
- Maintenance Schedule
  29
- Jacking the Vehicle
  33
- Jump Starting Procedure
  37

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