Toro 30411 Manuals

Manuals and User Guides for Toro 30411. We have 3 Toro 30411 manuals available for free PDF download: Service Manual, Operator's Manual

Toro 30411 Service Manual

Toro 30411 Service Manual (262 pages)

Brand: Toro | Category: Lawn Mower | Size: 16 MB

Table of Contents

Table of Contents
15
Equivalents and Conversions
16
Torque Specifications
17
- Fastener Identification
  17
- Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
  18
Chapter 2

19
- Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric)
  19
- Other Torque Specifications
  20
- Conversion Factors
  20
- Maintenance
  21
  - General Information
    24
  - Stopping the Engine
    24
  - Specifications
    25
  - Adjustments
    26
  - Run Solenoid
    26
  - Service and Repairs
    28
  - Air Filter System
    28
  - Exhaust System
    30
  - Fuel System
    32
  - Check Fuel Lines and Connections
    33
  - Drain and Clean Fuel Tank
    33
  - Fuel Tank Removal
    33
  - Fuel Tank Installation
    33
Chapter 3

34
- Radiator
  34
- Engine
  36
- Engine Removal
  37
- Engine Installation
  39
- Pump Adapter Plate
  40
- Specifications
  44
- General Information
  45
- Hydraulic Hoses
  45
- Hydraulic Fitting Installation
  45
- Towing Traction Unit
  47
- Check Hydraulic Fluid
  47
- Hydraulic Schematic
  49
- Hydraulic Flow Diagrams
  50
- Traction Circuit
  51
- Lower Cutting Deck
  53
- Raise Cutting Deck
  55
- Mow Circuit
  57
- Steering Circuit
  59
- Special Tools
  60
- Hydraulic Pressure Test Kit
  60
- Hydraulic Tester (Pressure and Flow)
  60
- Hydraulic Test Fitting Kit
  61
- Measuring Container
  61
- Troubleshooting
  62
- Testing
  65
- Test No. 1: Traction Circuit Charge Pressure
  66
- Test No. 2: Traction Circuit Relief Pressure
  68
- Test No. 3: Cutting Deck Circuit Pressure
  70
- Test No. 4: Cutting Deck Gear Pump Flow
  72
- Test No. 5: Cutting Deck Manifold Relief Pressure
  74
- Test No. 6: Cutting Deck Motor Case Drain Leakage
  76
- Test No. 7: Steering Circuit Relief Pressure
  78
- Test No. 8: Lift/Lower Circuit Relief Pressure
  80
- Test No. 9: Steering and Lift/Lower Gear Pump Flow
  82
- Test No. 10: Counterbalance Pressure
  84
- Test No. 11: Rear Traction Circuit (RV5) Relief Pressure
  86
- Test No. 12: Traction Circuit Reducing Valve (PR) Pressure
  88
- Adjustments
  90
- Adjust Cutting Deck Flow Control Valve
  90
- Service and Repairs
  91
Chapter 4

91
- General Precautions for Removing and Installing Hydraulic System Components
  91
- Check Hydraulic Lines and Hoses
  91
- Flush Hydraulic System
  92
- Charge Hydraulic System
  93
- Gear Pump
  94
- Gear Pump Service
  96
- Piston (Traction) Pump
  100
- Piston (Traction) Pump Service
  102
- Piston Pump Control Assembly
  106
- Hydraulic Control Manifold: 4 Wheel Drive
  108
- Hydraulic Control Manifold Service: 4 Wheel Drive
  110
- Hydraulic Control Manifold: Deck Drive
  112
- Hydraulic Control Manifold Service: Deck Drive
  114
- Hydraulic Control Manifold: Cutting Deck Lift/Lower
  116
- Hydraulic Control Manifold Service: Cutting Deck Lift/Lower
  117
- Hydraulic Control Manifold: Filter Manifold
  118
- Hydraulic Control Manifold Service: Filter Manifold
  119
- Rear Axle Motor
  120
- Front Wheel Motors
  122
- Rear Axle/Front Wheel Motor Service
  124
- Cutting Deck Motor
  127
- Cutting Deck Motor Service
  128
- Lift/Lower Control Valve
  132
- Lift/Lower Control Valve Service
  134
- Steering Valve
  136
- Steering Valve Service
  138
- Front Deck Lift Cylinder
  140
- Front Deck Lift Cylinder Service
  142
- Wing Deck Lift Cylinder
  144
- Wing Deck Lift Cylinder Service
  146
- Steering Cylinder
  148
- Steering Cylinder Service
  150
- Hydraulic Reservoir
  152
- Hydraulic Oil Cooler
  154
- Electrical Schematic, Circuit Diagrams, and Wire Harness Drawings
  156
- Special Tools
  157
- Troubleshooting
  158
- Starting Problems
  158
- General Run & Transport Problems
  159
- Cutting Deck Operating Problems
  160
- Electrical System Quick Checks
  161
- Battery Test (Open Circuit Test)
  161
- Check Operation of Interlock Switches
  161
- Adjustments
  162
- Wing Deck Position Switches
  162
- Cutting Deck Raise and Lower Switches
  163
- Component Testing
  164
- Ignition Switch
  164
- Fuses
  165
- Warning Lights
  166
- PTO Switch
  167
- Audio Alarm
  167
- Transport, Alarm Silence, and Temperature Override Switches
  168
- Seat Switch
  169
- Parking Brake Switch
  169
Chapter 5

170
- Hour Meter
  170
- Glow Relay
  170
- Start, Engine Shutdown, Seat, PTO, Alarm, down Latching, and over Temperature Relays
  171
- Hydraulic Valve Solenoids
  172
- Engine Run Solenoid
  173
- Fuel Sender
  174
- Fuel Gauge
  175
- Fuel Pump
  176
- Glow Controller
  177
- Temperature Sender
  178
- High Temperature Shutdown Switch
  179
- Temperature Gauge
  180
- Traction Neutral Switch
  181
- Diode Assemblies
  181
- Diode Circuit Board
  182
- Wing Deck Position Switches
  183
- Cutting Deck Raise and Lower Switches
  184
- Service and Repairs
  185
- Hydraulic Valve Solenoids
  185
- Battery Storage
  186
- Battery Care
  186
- Battery Service
  187
- Specifications
  192
- Adjustments
  193
- Service and Repairs
  194
- Brake Assembly
  194
- Brake Inspection and Repair
  196
- Planetary Wheel Drive Assembly
  198
- Planetary Wheel Drive Service
  200
Chapter 6

202
- Rear Axle Assembly
  202
- Bevel Gear Case and Axle Case
  205
- Differential Shafts
  210
- Axle Shafts
  211
- Input Shaft/Pinion Gear
  212
- Differential Gear
  214
- Pinion Gear to Ring Gear Engagement
  217
- Service and Repairs
  220
Chapter 7

220
- Steering Tower
  220
- Front Deck Lift Arms
  222
- Hood
  224
- Factors that Can Affect Quality of Cut
  229
- Adjustments
  230
- Castor Wheel Tire Pressure
  230
- Blade Stopping Time
  230
- Service and Repairs
  232
Chapter 8

236
- Cutting Deck
  236
- Wing Deck Service
  236
- Cutting Deck Link Service
  238
- Wing Deck Latch
  239
- Blade Spindle
  240
- Blade Spindle Service
  242
- Castor Forks and Wheels
  244
- Deck Rollers and Skids
  245
- Electrical Schematic
  249
Chapter 9

250
- Glow Plug Circuit
  250
- Crank Circuit
  251
- Run (Transport) Circuit
  252
- Run (Mow) Circuit
  253
- Main Wire Harness
  254
- Main Wire Harness
  255
- Front Wire Harness
  258
- Front Wire Harness
  259
- Cutting Deck Wire Harnesses
  260
- Cutting Deck Wire Harnesses
  261

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Toro 30411 Operator's Manual

Toro 30411 Operator's Manual (64 pages)

Traction Unit

Brand: Toro | Category: Lawn Mower | Size: 11 MB

Table of Contents

Table of Contents
2
Introduction
2
Safety
4
- Safe Operating Practices
  4
- Toro Mower Safety
  6
- Maintenance and Storage
  7
- Sound Pressure Level
  8
- Sound Power Level
  8
- Vibration Level
  8
- Safety and Instructional Decals
  8
1 Installing the Seat, Seat Belt, and Manual Tube

14
- Setup
  14
2 Greasing the Machine

15
3 Reading the Manuals and Viewing

15
- The DVD
  15
- Product Overview
  16
  - Controls
    16
    
    Key Switch
    17
    
    Engine Temperature Gauge
    17
    
    Pto Switch
    17
    
    Speed Limiter
    17
    
    Fuel Gauge
    17
  - Speciﬁcations
    19
- Operation
  19
  - Before Operating
    19
    
    Filling the Fuel Tank
    20
    
    Checking the Tire Pressure
    23
    
    Adjusting the Blade
    26
  - Starting and Stopping the Engine
    28
  - Checking the Interlock
    29
    
    Switches
    29
    
    Pushing or Towing the Machine
    30
    
    Jacking Points
    30
    
    Tie Downs
    30
    
    Operating Characteristics
    30
    
    Operating Tips
    31
- Maintenance
  33
- Recommended Maintenance
  33
  - Schedule(S)
    33
  - Premaintenance Procedures
    34
- Service Interval Chart
  34
  - Lubrication
    34
    
    Greasing the Bearings and Bushings
    34
    
    Wing Cutting Units
    37
  - Engine Maintenance
    38
    
    Air Cleaner Maintenance
    38
    
    Servicing the Engine Oil and Filter
    39
  - Fuel System Maintenance
    40
    
    Servicing the Fuel System
    40
    
    Bleeding Air from the Injectors
    41
  - Electrical System Maintenance
    41
  - Activating, Charging, and Connecting the Battery
    41
  - Battery Care
    43
  - Fuses
    43
- Drive System Maintenance
  43
  - Changing the Planetary Gear Drive
    43
  - Oil
    43
  - Changing the Rear Axle
    44
    
    Lubricant
    44
  - Checking the Rear Wheel
    45
  - Toe-In
    45
- Brake Maintenance
  45
  - Adjusting the Service Brakes
    45
- Cooling System Maintenance
  45
  - Servicing the Engine Cooling
    45
    
    System
    45
- Belt Maintenance
  46
  - Servicing the Alternator Belt
    46
  - Re-Tensioning the Blade Drive
    46
    
    Belts
    46
  - Replacing the Blade Drive Belt
    46
- Controls System Maintenance
  47
  - Adjusting the Throttle
    47
  - Adjusting the Traction Pedal
    47
    
    Linkage
    47
- Hydraulic System Maintenance
  48
- Mower Maintenance
  51
  - Pivoting (Tilting) the Front Cutting Unit Upright
    51
  - Adjusting the Cutting Unit
    51
    
    Down
    52
    
    Pitch
    52
    
    Pivoting the Front Cutting Unit down
    52
  - Servicing the Castor Arm
    53
    
    Bushings
    53
  - Servicing the Castor Wheels and Bearings
    53
  - Replacing the Cutting Unit Hinge Covers
    54
  - Tightening the Locknuts
    54
- Blade Maintenance
  55
  - Checking for a Bent Blade
    55
  - Removing and Installing the Cutter Blade(S)
    55
  - Cutter Blade(S)
    56
    
    Spark Arrestor Maintenance
    57
    
    Mufﬂer
    57
    
    Correcting Cutting Unit Mismatch
    57
    
    Storage
    59

Toro 30411 Operator's Manual

Toro 30411 Operator's Manual (60 pages)

Traction Unit

Brand: Toro | Category: Lawn Mower | Size: 5 MB

Table of Contents

Table of Contents
2
Introduction
3
Safety
3
- Safe Operating Practices
  3
- Toro Mower Safety
  5
- Maintenance and Storage
  6
- Sound Pressure Level
  7
- Sound Power Level
  7
- Vibration Level
  7
- Safety and Instruction Decals
  7
Specifications
12
- Traction Unit Specifications
  12
- Cutting Unit Specifications
  13
- Measurements
  13
Setup
14
Before Operating
15
Operation
24
- Controls
  24
  - Engine Temperature Gauge
    25
  - Key Switch
    25
  - Speed Limiter
    25
  - Pto Switch
    25
- Starting and Stopping the Engine
  26
- Bleeding the Fuel System
  27
- Checking the Interlock Switches
  27
- Pushing or Towing the Machine
  28
- Jacking Points
  29
- Tie Downs
  29
- Operating Characteristics
  29
- Operating Tips
  30
Maintenance
31
The Toro General Commercial Products Warranty
60

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