TM Robot TM7S Manuals

Manuals and User Guides for TM Robot TM7S. We have 3 TM Robot TM7S manuals available for free PDF download: Service Manual, Hardware Installation Manual

TM Robot TM7S Hardware Installation Manual (90 pages)

Brand: TM Robot | Category: Robotics | Size: 6 MB

Table of Contents
3
Revision History Table
9
Product Description
10
How Can I Get Help
10
Disposal and Environment
10
Table 1: Manual Title & Description
10
Safety Information
11
Overview
11
Warning and Caution Symbols
11
Limitations on Liability
11
Safety Precautions
11
Table 2: Danger, Warning, and Caution Symbols
11
Validation and Liability
12
General Safety Warning
12
Risk Assessment
13
Emergency Stop
13
Joint Movement Without Drive Power
13
Labels
14
Figure 1: Pin Position for Brake Releasing
14
Table 3: Denotation of Labels
15
Figure 2: Locations of Labels
15
Transportation and Storage
16
System Hardware
17
Overview
17
System Overview
17
Figure 3: System Overview
17
Robot Arm
18
Dimension Drawings of Robot
18
Figure 4: Dimension of TM5S / TM5S-M
18
Figure 5: Dimension of TM7S / TM7S-M
19
Figure 6: Dimension of TM5S-X
20
Robot Assembly Diagram
21
Figure 7: Dimension of TM7S-X
21
Range of Motion
22
Figure 8: Side View of TM5S / TM5S-M / TM5S-X Movement Range Diagram
23
Figure 9: Pictorial View of TM5S / TM5S-M / TM5S-X Movement Range Diagram
24
Figure 10: Top View of TM5S / TM5S-M / TM5S-X Movement Range
24
Figure 11: Side View of TM7S / TM7S-M / TM7S-X Movement Range Diagram
25
Figure 12: Pictorial View of TM7S / TM7S-M / TM7S-X Movement Range
25
Payload and Torque
26
Figure 13: Top View of TM7S / TM7S-M / TM7S-X Movement Range
26
Figure 14: Relationship between Payload and the Center of Gravity Offset in TM5S / TM5S-M / TM5S-X
27
Figure 15: Relationship between Payload and the Center of Gravity Offset in TM7S / TM7S-M / TM7S-X
27
Robot Arm Installation
28
Table 4: Rated Torque and Limit for Repeated Peak Torque of TM5S and TM7S Robot Series
28
Robot End Module
29
End Module Components
29
Figure 16: Bottom View of Robot Base (TM5S / TM7S Series)
29
Figure 17: Grounding Position for the Robot
29
Figure 18: References of TM5S / TM5S-M / TM7S / TM7S-M End Module Components
30
Figure 19: References of TM5S-X / TM7S-X End Module Components
31
Flange Surface of the Robot End
32
Figure 20: References of the Flange Surface of the Robot End
32
End Mounting Caution
33
End Indication Light Ring Table
33
Control Box
34
Figure 21: the Exterior and Diagram of the Control Box
34
Figure 22: Dimensions of the DC Control Box
35
Figure 23: Dimensions of the DC SEMI Control Box
36
Robot Stick
37
Table 5: Specifications of the Robot Stick
37
Figure 24: Grounding Position for the Control Box
37
Figure 25: Waterproof Rubber Plugs of the Control Box
37
Figure 26: Dimensions of the Robot Stick
38
Figure 27: Robot Stick (Front)
38
Figure 28: Robot Stick (Back)
39
Figure 29: Operation of the Enabling Switch
39
Table 6: Robot Stick Basic Functions
40
TM Screen (Optional)
41
Table 7: Robot Stick Advanced Functions
41
Figure 30: TM Teach pendant (Consisting of the TM Screen and Robot Stick)
42
Robot Light Module
43
Light Module Surface
43
Install Light Module
43
Figure 31: Light Module Surface
43
Table 8: Reference of the Symbol and Unit in Calculation the Torque Load of the Light Module
44
Figure 32: Calculation the Torque Load of the Light Module
44
Operating Position of TM AI Cobot with AGV/AIV
45
Table 9: Electrical Specification of the Light Module
45
Figure 33: Electrical Polarity of Fill Light Cable
45
Working Distance and Field of View of TM AI Cobot's EIH Camera
46
Figure 34: Top View of TM AI Cobot Placed on the AGV/AIV
46
Figure 35: Working Distance and Field of View of TM AI Cobot's EIH Camera
46
Table 10: the Relation between the Working Distance and the Field of View
47
Electrical Interface
48
Overview
48
Electrical Warnings and Cautions
48
Control Box
48
Figure 36: Control Box I/O Configuration
48
Safety Connector
49
Safety Input Connector
49
Figure 37: Safety Input Connector
49
Figure 38: the Wiring Diagram Example of Switch Type Safety Device
50
Figure 39: the Wiring Diagram Example of PNP Output Type Safety Device (1/2)
50
Safety Output Connector
51
Figure 40: the Wiring Diagram Example of PNP Output Type Safety Device (2/2)
51
Figure 41: Safety Output Connector
51
Power Connector
52
Figure 42: Safety Output Connector Wiring Diagram
52
Digital In/Out
53
Digital Input
53
Figure 43: Power Connector
53
Figure 44: Digital Input
53
Figure 45: Set to Sink Input Type
54
Figure 46: Set to Source Input Type
54
Digital Output
55
Figure 47: Digital Output
55
Analog In/Out
56
Figure 48: Set to Sink Output Type
56
Figure 49: Set to Source Output Type
56
System Remote Power ON/OFF
57
Table 11: Analog in & Analog out
57
Figure 50: Analog in
57
Figure 51: Analog out
57
AUTO MODE Play Confirm Port
58
Figure 52: System Remote Power ON/OFF
58
Figure 53: AUTO MODE Play Confirm Port
58
Ethercat: for Ethercat Slave I/O Expansion
59
USB Port
59
COM Port
59
Figure 54: Ethercat
59
Tool End I/O Interface
60
I/O Terminals
60
Table 12: 8-Pin Digital I/O Connectors of Cable
60
Connecting Tool End Digital Output
61
Connecting Tool End Digital Input
61
Table 13: 8-Pin Digital I/O Connector of Robot
61
Figure 55: Connecting Tool End Digital Output
61
Connecting Tool End Analog Input
62
Table 14: Analog Input Range
62
Figure 56: Connecting Tool End Digital Input
62
Figure 57: Connecting Tool End Analog Input
62
Control Box Interfaces
63
Figure 58: Front View of the Control Box (AC)
63
Figure 59: Front View of the Control Box (DC)
63
Figure 60: Side View of the Control Box (DC)
63
Figure 61: Front View of the Control Box (DC SEMI)
64
Figure 62: Side View of the Control Box (DC SEMI)
64
Table 15: Descriptions of the ECO and REMOTE Modes of DC and DC SEMI Control Boxes
65
Figure 63: ECO and REMOTE Switch Positions of DC and DC SEMI Control Boxes
65
Figure 64: Interfaces of the TM5S / TM5S-X / TM7S / TM7S-X Series
66
Figure 65: Interfaces of the TM5S-M / TM5S-MX / TM5S-M SEMI / TM5S-MX SEMI / TM7S-M / TM7S-MX
66
Control Box Power Interface and Robot Interface
67
Control Box Power Interface
67
Figure 66: Control Box Power Interfaces
67
Robot Interface
68
Table 16: TM5S / TM7S / TM5S-X / TM7S-X Electrical Specifications
68
Table 17: TM5S-M / TM7S-M Series Electrical Specifications
68
Figure 67: Robot Interface
68
SEMI Emergency off Interfaces (SEMI Series Exclusive)
69
TM5S-M SEMI / TM5S-MX SEMI / TM7S-M SEMI / TM7S-MX SEMI Series
69
Unboxing & Installation
70
Overview
70
Inspecting the Equipment
70
Before Unpacking
70
Upon Unpacking
70
Unboxing
71
Carton Types
71
Figure 69: Robot Arm Carton
71
Figure 70: Control Box Carton (AC)
71
Contents of each Carton
72
Table 18: the Robot Arm Carton Contents
72
Figure 71: Control Box Carton (DC and DC SEMI)
72
Installing Your Robot
75
Table 19: the Control Box Carton Contents
75
Table 20: the SEMI Emergency off Switch Carton Contents
75
Remove the Control Box
76
Figure 72: Moving the Control Box (1/2)
76
Verification before Removal of the Robot Arm
77
Removal of the Robot Arm and Tightening
77
Figure 73: Moving the Control Box (2/2)
77
Figure 74: Moving the Robot Arm (1/2)
78
Figure 75: Moving the Robot Arm (2/2)
78
Connect the Robot and the Control Box
79
Mounting Direction
79
Figure 76: Connecting the Robot and the Control Box
79
Maintenance and Repair
80
Table 21: Summary of the Preventive Maintenance Procedures and Guidelines
80
Figure 77: Air Filter Tray (the Circled Parts)
81
Warranty Statement
83
Product Warranty
83
Disclaimer
83
Appendix A. Technical Specifications
84
Table 22: Technical Specifications
85
Appendix B. Certificate of Compliance and Declaration of Incorporation
86
Document Version: 1.04
87
Document Version: 1.04
88
Document Version: 1.04
89

TM Robot TM7S Service Manual (97 pages)

Brand: TM Robot | Category: Robotics | Size: 13 MB

Table of Contents
3
Handling Components that Are Sensitive to Electrostatic Discharge (ESD)
4
Safety Information
4
Description of Robot and Control Box Parts
5
TM25 Maintenance Notes
13
Tool List
13
Assembly and Disassembly Guide for Robot
18
Control Boxdisassembly /Assembly Control Box
41
Indication Light
53
Other Software for Support Functions
59
Calibration Guide
69
Trouble Shooting
85

TM Robot TM7S Service Manual (94 pages)

Brand: TM Robot | Category: Robotics | Size: 12 MB

Table of Contents
3
Handling Components that Are Sensitive to Electrostatic Discharge (ESD)
4
Safety Information
4
Description of Robot and Control Box Parts
5
TM25 Maintenance Notes
13
Tool List
15
Assembly and Disassembly Guide for Robot
19
Control Boxdisassembly /Assembly Control Box
37
Indication Light
49
Other Software for Support Functions
55
Calibration Guide
67
Trouble Shooting
85

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