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Thrane&Thrane Aero-HSD+ manual available for free PDF download: Installation And Maintenance Manual
Thrane&Thrane Aero-HSD+ Installation And Maintenance Manual (274 pages)
Aeronautical Satellite Telephone
Brand:
Thrane&Thrane
| Category:
Telephone
| Size: 3 MB
Table of Contents
Table of Contents
5
Chapter 1 About this Manual
19
Purpose
19
Organization
19
Related Documentation
20
Precautions
20
Chapter 1 About this Manual
20
Table 1-1: List of Related Documentation
20
Chapter 2 Introduction to Aero-HSD
21
General Description
21
The Aero-HSD + System
21
Standard Features
23
Application
24
Minimum System
24
Part Numbers
25
Table 2-2: Model and Part Numbers for Antenna Systems
26
Table 2-3: Part Numbers for Klixon Circuit Breakers
26
Table 2-4: Part Number for Basic Installation Kit from ECS
26
Table 2-5: Part Numbers for Trays and Connectors
27
Applicable External Units
28
Table 2-6: List of Applicable External Units
28
System Block Diagrams
29
Overview
29
HGA-7000 High Gain Antenna
29
Figure 2-1: System Configuration with Electronically Steered HGA
29
ARINC 741 Compatible High Gain Antenna
30
Figure 2-2: System Configuration with ARINC 741 Compatible HGA
30
Dual Side Panel Antenna System (Future Use)
31
User Interfaces
32
Figure 2-4: System Configuration with Different User Interfaces
32
Magnastar® System
33
Figure 2-5: System Configuration with Magnastar System
33
Operation Overview
34
Configuration
34
User Interface
34
Chapter 3 Equipment Drawings
35
Introduction
35
TT-5035A Satellite Data Unit
36
Figure 3-1: Outline Drawing: Satellite Data Unit
36
TT-5035A-001 Configuration Module
37
Figure 3-2: Outline Drawing: Configuration Module
37
TT-5014A High Power Amplifier
38
Figure 3-3: Outline Drawing: High Power Amplifier
38
TT-5012A Diplexer Low Noise Amplifier
39
Figure 3-4: Outline Drawing: Diplexer and Low Noise Amplifier
39
TT-5038A High Speed Data Unit (Optional)
40
Figure 3-5: Outline Drawing: High Speed Data Unit
40
TT-5038A-002 Tx Coupler for Optional HSU
41
Figure 3-6: Outline Drawing: Tx Coupler for Optional HSU
41
TT-5038A-003 Rx Power Splitter for Optional HSU
42
Figure 3-7: Outline Drawing: Rx Power Splitter for Optional HSU
42
TT-5620A 4-Wire Handset
43
Figure 3-8: Outline Drawing: 4-Wire Handset
43
TT-5622A 4-Wire Cradle
44
Figure 3-9: Outline Drawing: 4-Wire Cradle
44
TT-5621B 2-Wire Handset
45
Figure 3-10: Outline Drawing: 2-Wire Handset
45
TT-5622B 2-Wire Cradle
46
Figure 3-11: Outline Drawing: 2-Wire Cradle
46
3.10 SDU and HPA Tray
47
Figure 3-12: Outline Drawing: Tray for SDU and HPA
47
3.11 SDU Tray Connector
48
Figure 3-13: SDU Tray Connector: ITT Cannon DPX2NA-67322-463
48
Figure 3-14: Contact Assembly: Quadrax Pin Size 5 Special: ITT Cannon 244-0011-001
49
3.12 HPA Tray Connector
50
Figure 3-15: HPA Tray Connector
50
3.13 HSU Tray
51
Figure 3-16: Outline Drawing: Tray for HSU
51
3.14 HSU Tray Connector
52
Figure 3-18: HSU Tray Connector, Page 2 of 2
53
Chapter 4 Connectors and Pin-Out
55
TT-5035A Satellite Data Unit
55
Connectors on SDU
55
SDU Front Connector
56
Figure 4-1: SDU Front Connector, Face View of Engaging End. (DB15F)
56
Table 4-1: Pin-Out for SDU Front Connector
57
SDU Rear Receptacle
58
Figure 4-2: SDU Rear Receptacle and Mating Plug in Tray, Engaging End
58
Table 4-3: Pin-Out for SDU Rear Receptacle (Bottom Plug)
64
TT-5014A High Power Amplifier
65
HPA Rear Receptacle
65
Table 4-4: Pin-Out for HPA Receptacle (Top Plug)
66
Table 4-5: Pin-Out for HPA Receptacle (Bottom Plug)
66
TT-5038A HSU (Optional)
67
Connectors on HSU
67
HSU Front Connector
67
HSU Rear Receptacle
68
Figure 4-5: HSU Rear Receptacle and Mating Plug in Tray, Engaging End
68
Table 4-6: Pin-Out for HSU Front Connector
68
Table 4-7: Pin-Out for HSU Rear Receptacle
70
Cradle Connectors
71
Connectors on 4-Wire Cradle
71
Figure 4-6: 4-Wire Cradle Connectors, End View of Cradle
71
Figure 4-7: 4-Wire Cradle Connectors, Side View of Cradle
71
4-Wire Connector to SDU
72
Figure 4-8: 4-Wire Cradle Connector (DB15M). View: Solder Side
72
Table 4-8: Pin-Out for 15 Pin Sub-D Male Connector on "Pigtail" in 4-Wire Cradle
73
Connectors on 2-Wire Cradle
74
Figure 4-9: 2-Wire Cradle Connectors, End View of Cradle
74
Figure 4-10: 2-Wire Cradle Connectors, Side View of Cradle
74
2-Wire Connector to SDU
75
Figure 4-11: 2-Wire Cradle Connector (DB9M). View: Solder Side
75
Table 4-9: Pin-Out for 9 Pin Sub-D Male Connector on "Pigtail" in 2-Wire Cradle
75
Mating Connectors in Aircraft
76
Table 4-10: Mating Connectors in Aircraft for SDU
76
Table 4-11: Mating Connector in Aircraft for HPA
77
Table 4-12: Mating Connectors in Aircraft for HSU
77
Chapter 5 Installation
79
General
79
Overview
79
Minimum System
80
Figure 5-1: Minimum System
81
Mounting Considerations
82
Overview
82
Sdu
82
Hsu
82
Rx Power Splitter
83
Hpa
83
Dlna
83
Figure 5-2: Mounting the Rx Power Splitter
83
Antenna
84
Electrical Installation and Wiring
85
Wiring Symbols
85
Wiring Power Supply
86
Figure 5-3: Wiring SDU Power Supply
86
Table 5-1: Pins for SDU Power Supply
87
Table 5-2: Requirements to SDU Power Cables
88
Figure 5-4: Wiring HPA Power Supply
89
Table 5-3: Pins for HPA Power Supply
90
Table 5-4: Pin for Remote HPA Power On/Off by SDU
90
Table 5-5: Requirements to HPA Power Cables
91
Wiring Antenna Systems
92
Figure 5-5: Wiring HGA-7000 Antenna and TT-5012A DLNA
93
Table 5-6: SDU Pins for HGA-7000 Antenna
94
Table 5-7: HPA Pins for HGA-7000 Antenna
94
Table 5-8: Requirements to RF Cables, HGA-7000 Antenna
95
Figure 5-6: Wiring AMT-50 Subsystem
96
Table 5-9: SDU Pins for AMT-50 Subsystem
97
Table 5-10: HPA Pins for AMT-50 Subsystem
97
Table 5-11: Requirements to RF Cables, AMT-50 Subsystem
98
Figure 5-7: Wiring ARINC 741 Dual Side Panel Antenna System
99
Table 5-12: HPA Pins for Dual Side Panel Antenna System
100
Table 5-13: SDU Pins for Dual Side Panel Antenna System
101
Table 5-14: Requirements to RF Cables, ARINC 741 Dual Side Panel Antenna System
101
Wiring ARINC 429 Interfaces
102
Figure 5-8: Wiring AHRS/IRS
102
Table 5-15: SDU Pins for IRS and AHARS
102
Table 5-16: ARINC Data Format for IRS
103
Figure 5-9: Wiring ACARS/CMU
104
Table 5-17: ARINC Data Format for AHRS
104
Figure 5-10: Wiring CPDF
105
Table 5-18: SDU Pins for CMU
105
Figure 5-11: Wiring MCDU/FMS
106
Wiring ICAO Address
107
Figure 5-12: Wiring ICAO
108
Wiring MPDS RS-422, MPDS Ethernet and ISDN
110
Figure 5-14: Wiring MPDS RS-422, MPDS Ethernet and ISDN
110
Figure 5-15: MPDS Ethernet RJ45 Connector and Cable Connection to SDU
112
Table 5-20: SDU Pins for MPDS 10Baset Ethernet
112
Figure 5-16: ISDN RJ45 Connector
113
Table 5-21: SDU Pins for ISDN
113
Wiring Telephone Systems
114
Figure 5-17: Handset Interfaces, Possible Combinations of Connected Devices
116
Wiring Thrane & Thrane Handset Systems
117
Figure 5-18: Wiring T&T Handset Systems
117
Table 5-22: SDU Pins for 4-Wire Interface
118
Table 5-23: SDU Pins for 2-Wire Interface
119
Wiring Magnastar Handsets
120
Figure 5-19: Wiring Magnastar Interface
120
Table 5-24: SDU Pins for Magnastar Interface
121
5.3.10 Wiring WH-10 Handsets
123
Figure 5-20: Wiring WH-10 Handsets
123
Table 5-25: SDU Pins for WH-10 Interface
124
5.3.11 Wiring 2.4Ghz Cordless (4-Wire) Phone
126
Figure 5-21: Wiring 2.4Ghz Cordless 4-Wire Handsets
126
Table 5-26: SDU Pins for 2.4Ghz Cordless (WH-10) Interface
127
5.3.12 Discretes for Magnastar/Wh-10 Handset Systems
129
Table 5-27: SDU Discretes for Magnastar/Wh-10 Systems
129
Wiring Sigma 7 (2-Wire) Handsets
130
Figure 5-22: Wiring Sigma Handsets
130
5.3.14 Wiring 2.4Ghz Cordless (2-Wire) Phone
131
Figure 5-23: Wiring 2.4Ghz Cordless Handsets
131
5.3.15 Wiring Discretes
132
Figure 5-24: Wiring Discrete Annunciators and Weight-On-Wheels
132
Table 5-28: SDU Pins for Discrete Annunciators
132
Table 5-29: SDU Pins for WOW
133
Table 5-30: SDU Pins for WOW
134
Table 5-31: Specification of Discrete Types
135
Cockpit Voice and SIM Card Reader (Future Use)
136
Figure 5-25: Wiring Cockpit Voice and SIM Card Reader
136
5.3.17 Wiring Maintenance Handset, PC and Reset
137
Figure 5-26: Wiring Maintenance PC and Reset
137
Table 5-32: SDU Pins for RS-232 PC Interface
138
Figure 5-27: TT 37-112940 Data Cable Compliant with Front Connector
139
Figure 5-28: Wiring Maintenance Handset
140
Table 5-33: SDU Pins for Maintenance Handset Interface
140
Electrical Installation and Wiring, HSU
141
Introduction to HSU
141
Wiring HSU Power Supply
141
Figure 5-29: Wiring HSU Power
141
Table 5-34: Requirements to HSU Power Cables
142
Wiring Antenna Systems with HSU Installed
143
Figure 5-30: Wiring HSU to HGA-7000 Antenna System
143
Table 5-35: HSU Pins for HGA-7000 Antenna System
144
Table 5-36: SDU Pins for HGA-7000 Antenna System
144
Table 5-37: HPA Pins for HGA-7000 Antenna System
145
Table 5-38: Requirements to RF Cables, HGA-7000 Antenna
146
Figure 5-31: Wiring HSU to AMT-50 Subsystem
147
Table 5-39: HSU Pins for HGA-7000 Antenna System
148
Table 5-40: SDU Pins for HGA-7000 Antenna System
148
Table 5-41: HPA Pins for HGA-7000 Antenna System
149
Table 5-42: Requirements to RF Cables, AMT-50 Subsystem
150
Wiring HSU to MPDS RS-232 , MPDS Ethernet and ISDN
151
Figure 5-32: Wiring HSU to MPDS RS-232, MPDS Ethernet and ISDN
151
Table 5-43: HSU Pins for MPDS RS-232
152
Figure 5-33: Ethernet Rxd Twinax Contact Pin-Out Definition
153
Figure 5-34: Ethernet Txd Twinax Contact Pin-Out Definition
153
Table 5-44: HSU Pins for MPDS 10Baset Ethernet
153
Figure 5-35: Ethernet RJ45 Connector and Cable Connection to HSU
154
Figure 5-36: ISDN RJ45 Connector
155
Table 5-45: HSU Pins for ISDN
155
Wiring HSU to Discretes and Maintenance PC Interface
156
Figure 5-37: Wiring HSU to Discretes and RS-232 PC Maintenance Interfaces
156
Table 5-47: HSU Pins for Discrete Outputs
158
Recommended Cables
159
Introduction
159
Power Cables, Allowed Cable Lengths
159
Table 5-48: Allowed Lengths for SDU Power Cables
159
Table 5-49: Allowed Lengths for HPA Power Cables
160
Table 5-50: Allowed Lengths for HPA Chassis Cable
160
Table 5-51: Allowed Lengths for HSU Power Cables
161
Recommended RF Cables
162
Recommended Cables for ARINC 429
162
Table 5-52: List of Recommended RF Cables
162
Recommended Cables for MPDS Ethernet
163
Commissioning
164
Inmarsat Aeronautical Service & Solution Providers
164
Activation
165
Verifying the Installation
166
Chapter 6 Configuring the System
167
HSD+ Configuration Program
167
Overview
167
Installation
168
Description of HSD+CP
169
Figure 6-1: HSD+CP User Interface
169
Menu Overview
171
Basic Configuration
172
Configuration of 3Rd Party Phone Systems
174
Magnastar
174
Sigma 7
175
Ghz Cordless
176
Chapter 7 Check Procedures
177
Basic Check Flow
177
Pre-Installation Check
178
Table 7-1: Check Sheet: Installation Check before Inserting Lrus
178
Functional Test, on Ground
180
Table 7-2: Check Sheet: Functional Test, on Ground
180
Interference Test
181
Functional Test, Airborne
182
Table 7-3: Check Sheet: Functional Test, Airborne
182
Chapter 8 Maintenance and Troubleshooting
183
Continued Airworthiness
183
General
183
Instructions
183
Software Update
186
Troubleshooting
188
Status Signalling
188
Initial Troubleshooting
193
Figure 8-1: Initial Check of Leds
194
Figure 8-2: Initial Check of MPDS, Fax, 4-Wire Handsets and ISDN
195
Figure 8-3: Initial Check of Fax
196
Returning Units for Repair
197
Return Material Authorization (RMA)
197
Appendices
199
Appendix A Equipment Specifications
201
Introduction
201
Total Weight of the Aero-HSD + System
201
A.1 Introduction
201
Aero-HSD + System Components
202
TT-5035A Satellite Data Unit (SDU
202
Table A-1: General Specifications for SDU
202
TT-5014A High Power Amplifier (HPA
203
Table A-2: General Specifications for HPA
203
TT-5012A Diplexer Low Noise Amplifier (DLNA
204
Table A-3: General Specifications for DLNA
204
TT-5038A High Speed Data Unit (HSU
205
Table A-4: General Specifications for HSU
205
TT-5038A-002 Tx Coupler for Optional HSU
206
Table A-5: General Specifications for Tx Coupler
206
TT-5038A-003 Rx Power Splitter for Optional HSU
207
Table A-6: General Specifications for Rx Power Splitter
207
Aero-HSD + Handsets and Cradles
208
TT-5620A 4-Wire Handset
208
Table A-7: General Specifications for 4-Wire Handset
208
TT-5622A 4-Wire Cradle
209
Table A-8: General Specifications for 4-Wire Cradle
209
TT-5621B 2-Wire Handset
210
Table A-9: General Specifications for 2-Wire Handset
210
TT-5622B 2-Wire Cradle
211
Table A-10: General Specifications for 2-Wire Cradle
211
Appendix B DO-160C/D Specifications
213
General
213
Certifying Agency
213
Environmental Qualification Forms
213
B.1 General
213
Aero-HSD + System Components
214
Satellite Data Unit
214
Table B-1: RTCA/DO-160D Change Numbers, SDU
214
Table B-2: Environmental Qualification Form for SDU
214
Configuration Module
216
High Power Amplifier
217
Table B-3: RTCA/DO-160D Change Numbers, HPA
217
Table B-4: Environmental Qualification Form for HPA
217
Diplexer and Low Noise Amplifier
219
Table B-5: RTCA/DO-160C Change Numbers, DLNA
219
Table B-6: Environmental Qualification Form for DLNA
219
High Speed Data Unit (Optional
221
Tx Coupler and Rx Power Splitter for Optional HSU
222
Table B-7: RTCA/DO-160D Change Numbers, Tx Coupler and Rx Power Splitter
222
Table B-8: Environmental Qualification Form for Tx Coupler and Rx Power Splitter
222
Aero-HSD + Handsets and Cradles
224
4-Wire Handset and 4-Wire Cradle
224
Table B-9: RTCA/DO-160C Change Numbers, 4-Wire Handset and Cradle
224
Table B-10: Environmental Qualification Form for 4-Wire Handset and Cradle
224
B.3 Aero-HSD B.3.1 4-Wire Handset and 4-Wire Cradle
224
2-Wire Handset and 2-Wire Cradle
226
Table B-11: Environmental Qualification Form for 2-Wire Handset and Cradle
226
Appendix C System Messages
229
Types of Messages
229
C.1 Types of Messages
229
Cause Codes
230
H+ Cause Codes
230
C.2 Cause Codes
230
MPDS Cause Codes
233
Table C-3: List of MPDS Layer 2 Reason Codes
233
Table C-4: List of MPDS Layer 3 Reason Codes
235
ISDN Cause Codes (SLCV
237
Table C-5: List of ISDN Cause Codes (SLCV
237
BITE Error Codes
245
Definition of Severity Levels
245
Table C-6: Definition of Severity Levels for BITE Codes
245
List of BITE Codes
246
Table C-7: List of BITE Codes
246
Appendix D Using Commands
253
Getting Started
253
D.1 Getting Started
253
Commands for Troubleshooting
254
Table D-1: "List" Commands
254
Table D-2: "Slog" Commands
255
Table D-3: "Call_Log" Commands
257
Table D-4: "Flight" Commands
258
Frequently Used at Commands
259
LES Settings for AT-Calls
260
Appendix E at Profiles
261
Appendix F References
261
Applicable Standards
261
F.1 Applicable Standards
261
Other References
262
F.2 Other References
262
Glossary
263
Index
269
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