THOMSON Omnidrive Series Manuals

Manuals and User Guides for THOMSON Omnidrive Series. We have 1 THOMSON Omnidrive Series manual available for free PDF download: Installation Manual

THOMSON Omnidrive Series Installation Manual

THOMSON Omnidrive Series Installation Manual (200 pages)

Brand: THOMSON | Category: DC Drives | Size: 2.06 MB

Table of Contents

Table of Contents
6
OMNIDRIVE Product Receiving and Storage Responsibility
18
Thomson Industries Support
18
Who Should Use this Manual
18
Preface

18
CHAPTER 1 Safety

24
- Installing and Using the OMNIDRIVE
  24
  - Safety Classifications
    24
  - Potential Hazards
    24
  - Your Responsibilities
    25
- General Safety Guidelines
  26
CHAPTER 2 Selecting Other System Components

28
- OMNIDRIVE Overview
  28
- OMNIDRIVE Features
  28
  - Drive Power Ratings
    28
  - High Performance Microcontroller Technology
    28
  - IPM Technology
    28
  - Analog and Digital Interfaces
    29
  - Encoder Control
    29
  - Encoder Output
    29
  - AC Input Power
    29
  - Personality Module
    29
  - Multiple Protection Circuits
    30
  - Serial Command Sources
    30
  - Analog Command Sources
    30
  - I/O Interface
    31
    
    Analog Input
    31
    
    Analog Output
    31
    
    Digital Inputs
    31
    
    Control Inputs
    31
    
    Selectable Inputs
    31
  - Digital Outputs
    31
    
    Control Outputs
    31
    
    Selectable Outputs
    32
  - Auxiliary Encoder Interface
    32
    
    Encoder Inputs
    32
    
    Encoder Output
    32
  - Autotuning
    32
  - Agency Approvals
    32
  - Interface Cables
    32
  - OMNI LINK Software
    32
  - Motors
    33
  - European Union Requirements
    33
CHAPTER 3 OMNI LINK Installation

34
- Hardware and Software Requirements
  34
- Installing OMNI LINK
  35
- Starting and Quitting OMNI LINK
  35
  - The OMNI LINK Start-Up Screen
    36
  - Version Level
    36
  - The Readme File
    37
- Miscellanious Files
  37
  - Firmware Files
    37
Hapter

34
CHAPTER 4 Unpacking

38
- Inspecting, and Storing
  38
- Testing the Unit
  39
  - Hardware Set up
    40
  - Drive Checkout Test
    40
  - Connection Diagram
    41
- Storing the Unit
  43
Hapter

38
Unpacking, Inspecting, and Storing

38
- Unpacking the Drive
  38
- Inspection Procedure
  38
CHAPTER 5 Installation

44
- Mechanical Installation Requirements
  44
Hapter

44
CHAPTER 6 Interfaces

52
- J1 - Controller
  52
Hapter

52
Hapter

84
Power Connections

84
- Motor Power Cabling
  85
- Shield Termination of Power Cables
  85
- Motor Power EMC Shield Connection
  85
- Motor Overload Protection
  86
- Power Supply Protection
  86
- Emergency Stop Wiring
  87
- Emergency Stop Contactor Wiring
  87
- AC Power Cabling
  88
- DC Bus
  89
CHAPTER 8 Application and Configuration Examples

90
- Analog Control
  90
  - Hardware Set up
    90
  - Connection Diagram
    90
  - Configuration
    90
  - Analog Controller Connection Diagram
    91
Hapter

90
Hapter

90
CHAPTER 9 Tuning

92
- Operation
  93
- Preset Controller
  94
  - Hardware Set up
    94
  - Connection Diagram
    95
  - Configuration
    95
  - Preset Controller Connection Diagram
    95
  - Tuning
    97
  - Operation
    97
- Position Follower (Master Encoder)
  98
  - Hardware Set up
    98
  - Connection Diagram
    99
  - Configuration
    99
  - Position Follower (Master Encoder) Connection Diagram
    99
  - Tuning
    101
  - Operation
    101
- Position Follower (Step/Direction)
  102
  - Hardware Set up
    102
  - Connection Diagram
    103
  - Configuration
    103
  - Step/Direction Controller Connection Diagram
    103
  - Tuning
    105
  - Operation
    105
- Position Follower (Step Up/Step Down)
  106
  - Hardware Set up
    106
  - Connection Diagram
    107
  - Configuration
    107
  - Step Up/Step down Controller Connection Diagram
    107
  - Tuning
    109
  - Operation
    109
- Incremental Indexing
  110
  - Incremental Indexing Examples
    110
  - Configuration
    111
  - Connection Diagram
    111
  - Hardware Set up
    111
  - Incremental Indexing Connection Diagram
    111
  - Operation
    113
  - Tuning
    113
- Registration Indexing
  115
  - Hardware Set up
    115
  - Registration Indexing Examples
    115
  - Connection Diagram
    116
  - Configuration
    116
  - Registration Indexing Connection Diagram
    116
  - Tuning
    118
  - Operation
    119
- Absolute Indexing
  120
  - Hardware Set up
    120
  - Absolute Indexing Examples
    120
  - Connection Diagram
    121
  - Configuration
    121
  - Absolute Indexing Connection Diagram
    121
  - Tuning
    123
  - Operation
    123
- Modifying User Units
  124
  - Changing the Display Units Settings
    124
  - PC Display Units - Default Dialog
    124
Hapter

126
Tuning

126
- Tuning Guidelines
  126
  - General Tuning Rules
    126
  - High Inertia Loads
    126
  - Mechanical Resonance
    126
  - Backlash
    127
  - Velocity Loop Structure
    127
- Auto Tune Mode
  128
  - Torque Current Conditioning Structure
    128
  - Auto Tuning
    129
- Manual Tune Mode
  130
  - Gains
    130
  - Filters
    131
  - Manual Tuning
    132
  - Velocity Loop Tuning Examples
    134
  - Signal Nomenclature
    134
  - Underdamped Signal
    134
  - Overdamped Signal
    135
  - Critically Damped Signal (Ideal Tuning)
    135
CHAPTER 10 Status Display

136
- Status Indicator
  136
- Error Messages
  136
  - Run-Time Error Codes
    136
  - Power-Up Error Codes
    137
Hapter

136
CHAPTER 11 Maintenance and Troubleshooting

138
- Maintenance
  138
  - Periodic Maintenance
    138
- Firmware Upgrading
  139
  - Firmware Upgrade Procedure Using OMNI LINK
    139
  - Troubleshooting
    140
    
    Error Codes
    140
    
    RS-232 Communication Test
    143
    
    Testing Digital Outputs
    144
    
    Testing Digital Inputs
    145
    
    Testing Analog Output 1
    145
    
    Testing Analog Input
    146
    
    Testing Encoder Inputs
    146
Hapter

138
Ppendix

150
- Touchpad Instructions
  150
- Installation and Operation
  150
- Touchpad Version Number Display
  151
- Touchpad Commands
  152
- Touchpad Command Tree
  154
- Supplemental Instructions
  155
  - Motor Selection
    155
  - Analog Output Scaling
    155
  - Displays
    155
  - Touchpad Options
    157
  - Touchpad Lists
    158
Ppendix

162
- Creating Custom Motor Files
  162
- Drive and Motor File Configuration with OMNI LINK
  163
  - Motor Parameter Set
    163
  - Thomson Industries Motor Naming Convention
    164
  - Required Back-EMF and Hall Signal Phasing for Clockwise Rotation
    164
  - General Parameters
    165
  - Phasing of the Encoder Signals for Clockwise Rotation
    165
  - Feedback Parameters
    168
  - Index Offsets
    168
  - Hall Offsets
    169
  - Electrical Parameters
    170
  - Rating Parameters
    170
  - Motor Thermal Protection Software Method
    171
  - Example of Custom Motor File Creation
    173
    
    Manufacturer's Data
    173
    
    Back-EMF and Hall Signals, Clockwise Rotation
    173
    
    Parameter Conversions
    174
    
    Custom Motor File
    175
  - Troubleshooting Custom Motor Files
    175
Ppendix

176
- Electromagnetic Compatibility Guidelines for Machine Design
  176
- Introduction
  176
- EMI Source-Victim Model
  176
- Filtering
  177
  - AC Line Filter Selection
    177
  - AC Line Filter Installation
    178
  - Grounding
    179
  - Single Point Ground Types
    179
  - Shielding and Segregation
    180
Ppendix

182
- Dynamic Braking Resistor Selection
  182
- Introduction
  182
- Dynamic Braking Equations
  182
  - Sample Calculations
    184
Ppendix

186
- Specifications
  186
- Power
  188
- Power Dissipation
  189
- Index of Topics
  190
  - Our Warranty
    196
  - Product Support
    198

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