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Process 11
Thermo Scientific Process 11 Manuals
Manuals and User Guides for Thermo Scientific Process 11. We have
1
Thermo Scientific Process 11 manual available for free PDF download: Operating Manual
Thermo Scientific Process 11 Operating Manual (142 pages)
Twin Screw Extruder
Brand:
Thermo Scientific
| Category:
Laboratory Equipment
| Size: 22 MB
Table of Contents
Table of Contents
4
1 Introductory Information
9
Purpose of this Operating Instructions
10
CE Marking
11
Quality Assurance
12
Customer Support
13
Contact to Thermo Fisher Scientific
15
Fig. 1-1 Type Plate
15
2 Health and Safety
17
Intended Use
18
Standards and Regulations
18
Warning Signs and Notes
19
Technical Conditions
20
Safety Instructions
21
General Safety Instructions
21
Instructions for Personal Safety
22
Safety Instructions for Working on Electrics
23
Instructions for Safe Working
23
Safety Instructions for Maintenance Work
24
Customers Responsibility
24
Guards and Safety Devices
24
Disposal and Recycling
25
Decommission
25
Disposal of the Packing
25
Disposal of Used-Up Machines
26
Disposal of Electrical Components and Electronics
26
Disposal of Lubricants
26
WEEE Compliance
27
Rohs Compliance
27
3 Unit Description
29
Field of Application
30
Functional Description
30
Process Description
30
Machinery Overview
31
General Operational Sequence
32
Components
33
Extruder Screw and Screw Elements
33
Arrangement of Screw Elements
35
Fig. 3-7 Standard Screw Configuration
36
Strand die
37
Fig. 3-8 Strand die
37
Machine Type / Data Sheet
39
4 Commissioning
41
Transport
42
Storage
42
Unpacking
43
Initial Cleaning
44
Space Requirements
44
Ambient Conditions
44
Installation Work
45
Set-Up the Machine
45
Machine Connectors
46
Fig. 4-1 Machine Connectors on Right Side
46
Connection to the Electrical Power Supply
47
Fig. 4-2 Machine Connectors on Left Side
47
Connection to the Cooling Water Supply
48
Fig. 4-3 Supplied In-Line Water Filter
49
5 Hardware Operations
51
Controls
52
Fig. 5-1 Control Elements
52
Machine Operations
53
Preparations before Start
53
Starting the Process
53
Extruder Start-Up
54
Feeder Start-Up
54
Mounting the Barrel
57
Inserting the Screws
57
Fig. 5-2 Inserting the Screws
57
Fig. 5-3 Coupling Details
58
Mounting the Top Half Barrel
59
Fig. 5-4 Assembly of Top Half Barrel
59
Assembling the die
60
Fig. 5-5 die Assembly
60
Assembling the Barrel
62
Fig. 5-6 Barrel Clamping Bar
62
Fig. 5-7 Barrel Screws Clamping Order
63
Assembling die Heater and Thermocouple
64
Fig. 5-8 die Heater and Thermocouple Mounting
64
Opening the Barrel
65
Removing the die
65
Opening the Top Half Barrel
65
Fig. 5-9 Disassembly of Top Half Barrel
66
Assembling the Screws
67
Assembling the Discharge Extrusion Elements
67
Fig. 5-10 Screw Assembly - Discharge Extrusion Elements
67
Assembling the Screw Elements
68
Fig. 5-11 Screw Assembly - Discharge End
68
Assembling the Gland Bush and Coupling
69
Fig. 5-12 Screw Assembly - Drive End
69
Removing the Screws
70
Fig. 5-14 Turning Back the Screw Removal Device
71
Removing the Screw Elements
72
Mounting the Pressure Probe
73
Removing the Pressure Probe
73
Mounting the Barrel Plugs
74
Fig. 5-16 Barrel Plug Mounting
74
Fig. 5-17 Interfering of Barrel Plug with Screws
75
Removing the Barrel Plugs
76
Fig. 5-18 Using the Plug Removal Tool
76
Mounting the Liquid Injection Adaptor
78
Removing the Liquid Injection Adaptor
79
Mounting the Inlet Funnel
80
Fig. 5-20 Inlet Funnel Mounting
80
Removing the Inlet Funnel
81
Mounting the Vacuum Assembly
82
Mounting the Vent Port Adaptor
82
Fig. 5-21 Vent Port Adaptor Mounting
82
Fig. 5-22 Alignment of Vent Port Adaptor
83
Mounting the Vacuum Stack
84
Fig. 5-23 Vacuum Assembly Mounting
84
Removing the Vacuum Assembly
85
6 Software Operations
87
Menus
88
Character Input
90
Temperature Input
91
Start-Up
92
The Overview
93
Input Fields and Control Buttons
96
Feeder Overview
99
Overview Screen
99
Feeder Control Panels
100
Temperature Profile
101
Temperature Trend
103
Process Trend
105
Recipes
108
Embedding of Equipment
113
Feeder Set-Up
114
Volumetric Feeder Set-Up
114
Gravimetric Feeder Set-Up
115
Maximum Output Calculation
117
Set-Up Pressure Probe
120
Time & Date
121
Engineering
122
Temperature Alarms
125
Torque Trip Level Setting
126
PLC I/O Status
127
Speed Maximum Level Setting
128
Alarm Viewer
129
Alarm Summary
129
Alarm Help
130
About
135
Contact
136
7 Maintenance
137
General
138
Cleandown
139
Cleaning Instructions
139
Changing the Filter Cartridge
141
Lubrication
142
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