Thermo King CSR40SL-167 Power Saver Manuals

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Thermo King CSR40SL-167 Power Saver Manual

Thermo King CSR40SL-167 Power Saver Manual (189 pages)

Brand: Thermo King | Category: Refrigerator | Size: 5 MB

Table of Contents

Table of Contents
5
List of Figures

11
Safety Precautions

13
- General Practices
  13
- Refrigerant
  13
- First Aid
  13
- Refrigerant Oil
  13
- Electrical
  14
  - High Voltage
    14
- Servicing Units (or Containers) Equipped with a Microprocessor Controller
  15
  - Controller Repair
    15
  - Welding of Units or Containers
    15
- Unit Decals
  16
- Serial Number Locations
  16
- Figure 1:Nameplate and Warning Locations
  16
Service Guide

17
Specifications

19
Unit Description

29
Operating Instructions

51
- Unit Controls
  51
  - Unit Control Box
    51
  - MP-3000 Controller
    51
  - Other Unit Controls
    52
- Unit Instruments
  52
- Unit Protection Devices
  53
- Figure 20:Control Circuit Fuses
  53
Table of Cont Ents

55
MP-3000 Controller

55
MP-3000 Controller (Continued)

94
- Datalogger Menu
  95
  - Figure 29:Configuration Menu Screen Flow Diagram
    95
  - Inspect Temp Log
    96
  - Viewing the Datalogger Menu
    96
  - Calibrate USDA Probe
    97
  - Figure 30:Datalogger Menu Screen Flow Diagram
    97
  - Inspect Event Log
    97
  - Set a Trip Start
    98
  - Inspect Event Log
    99
  - Set a Trip Start
    99
  - Set Log Time
    99
- RMM State Menu
  100
  - Viewing the RMM State Screen
    100
- Manual Emergency Mode Operation
  100
- Replacing the Controller
  102
  - Automatic Configuration of Spare Parts Controller
    103
- Controller Software Selection
  103
- Flash Loading Controller Software
  103
- Temperature Sensors
  104
- Figure 33:CSR20SL and CSR40SL Evaporator Coil (Defrost) Sensor Location
  104
- Figure 34:CSR40 Evaporator Coil (Defrost) Sensor Location
  104
- Figure 35:Condenser Coil Sensor Location
  105
- Diagnosis and Repair
  106
  - External Cause Checks
    106
- Error Messages and Controller Actions
  107
- Alarm Codes, Descriptions and Corrective Actions
  109
Electrical Maintenance

127
- High Pressure Cutout Switch
  127
  - High Pressure Cutout Manifold
    127
  - Figure 36:High Pressure Cutout Manifold
    127
- Low Pressure Cutout Switch
  128
- Condenser Fan and Evaporator Fan Rotation
  128
  - Condenser Fan
    128
  - Evaporator Fans
    128
- Electric Heaters
  129
Refrigeration Maintenance and Service Operations

131
- Service Tools
  131
  - Unit Service Fittings
    131
  - Leak Detection
    131
  - Gauge Manifold Set
    131
  - Figure 37:Service Fittings Specifications
    131
  - Vacuum Pump
    132
  - System Cleanup
    132
  - Refrigerant Recovery
    132
  - Compressor Oil Acid Test
    132
- Compressor Discharge and Suction Service Valves
  132
- Figure 38:Service Valve Back Seated
  132
- Figure 39:Service Valve Open to Port
  132
- Figure 40:Service Valve Front Seated
  132
- Gauge Manifold Valve Positions
  133
- Figure 41:Balancing the Pressure
  133
- Figure 42:Removing Refrigerant
  133
- Figure 43:Gauge Manifold Closed to Center Port
  133
- Figure 44:Gauge Manifold Open to Center Port
  133
- Figure 45:Charging the System
  133
- Gauge Manifold Set (with Low Loss Fittings) Attachment and Purging
  134
  - Gauge Manifold Set Installation
    134
  - Figure 46:Purging Gauge Manifold
    134
  - Gauge Manifold Set Removal
    135
- Checking Compressor Oil
  135
- Refrigerant Charge
  136
- Refrigerant Leak Test Procedure
  136
- Using Pressurized Nitrogen
  137
  - Safety Precautions
    137
  - Figure 48:Test for Refrigerant Leaks
    137
  - Procedure
    138
- Refrigerant Recovery
  138
  - Vapor Recovery
    138
  - Figure 49:Typical Pressurized Gas Bottle with Pressure Regulator and Gauges
    138
Table of Cont Ents

139
Refrigeration Maintenance and Service Operations (Continued)

139
- Evacuation and Cleanup of the Refrigeration System
  139
- List of Figures
  
  141
- Charging the System with Refrigerant
  143
  - Unit Charging by Weight (from an Evacuated Condition)
    143
  - Evacuation Station Removal
    143
- Compressor Replacement
  144
  - Removal
    144
  - Installation
    145
- Stepper Motor Valve Replacement
  144
  - Replacement
    144
- Condenser Coil Replacement
  145
  - Removal
    145
- Expansion Valve Replacement
  146
- Filter Drier/In-Line Filter Replacement
  146
  - Removal
    146
  - Installation
    146
- Heat Exchanger Replacement
  147
  - Removal
    147
  - Figure 53:Expansion Valve Feeler Bulb Location
    147
  - Installation
    148
- Low or High Pressure Cutout Switch Replacement
  148
  - Installation
    149
- Receiver Tank Replacement
  148
  - Removal
    148
- Compressor Discharge Temperature Sensor or High Pressure Cutout Switch
  149
  - Removal
    149
- Warm Gas Bypass Valve, Liquid Injection Valve or Coil/Dehumidify Valve Replacement
  149
Structural/Accessory Maintenance

151
- Mounting Bolts
  151
- Unit Inspection
  151
- Condenser Coil
  151
- Evaporator Coil
  151
- Defrost Drains
  151
- Figure 54:Mounting Bolts
  151
- Condenser Fan Location
  152
- Evaporator Fan Location
  152
- Fresh Air Exchange System
  152
- (Options)
  153
- Figure 57:Air Exchange System
  153
- Humidify System (Option)
  154
  - Figure 58:AFAM System Linkage Adjustment
    154
  - Figure 59:Humidify System (Option)
    154
  - Inspection and Cleaning
    155
  - Pre-Trip Inspection
    155
- Partlow (Model SR) Recording Thermometer (Option)
  155
  - Recording Chart Replacement
    155
  - Marking System Calibration
    156
  - Figure 60:Partlow (SR) Recording Thermometer
    156
  - Element Replacement
    157
- Saginomiya (Model SKM) Recording Thermometer (Option)
  157
  - Figure 61:Saginomiya (SKM) Recording Thermometer
    157
  - Battery
    158
  - Marking System Calibration
    158
  - Recording Chart Replacement
    158
  - Power Element Assembly Replacement
    159
  - Timer (Quartz Motor and Reducing Gear) Replacement
    159
  - Battery Voltage Indicator
    160
Diagnosis

161
- Mechanical Diagnosis
  161
- Refrigeration Diagnosis
  163
AFAM System & AFAM

167
- Advanced Fresh Air Management (AFAM) System
  167
- Setting AFAM System Values
  167
  - Figure 62:AFAM System
    167
  - Changing the AFAM Delay
    168
  - Starting the AFAM System
    168
  - Changing the AFAM Rate
    169
  - Figure 63:Setpoint Menu Screen Flow Diagram
    169
  - Figure 64:Configuration Menu Screen Flow Diagram
    170
  - Setting AFAM Units in the Configuration Menu
    170
- Advanced Fresh Air Management Plus (AFAM+) System
  171
- Setting AFAM+ System Values
  171
  - Starting the AFAM+ System
    171
  - Figure 65:AFAM+ System
    171
  - Changing the AFAM Delay
    172
  - Changing the O Minimum Setting
    172
  - Changing the CO Maximum Setting
    173
Index

175
Wiring and Schematic Diagrams Index

177

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