User Manuals: Thermo King CSR Series Refrigeration

User Manuals: Thermo King CSR Series Refrigeration

Manuals and User Guides for Thermo King CSR Series Refrigeration. We have 1 Thermo King CSR Series Refrigeration manual available for free PDF download: Manual

Thermo King CSR Series Manual

Thermo King CSR Series Manual (189 pages)

Brand: Thermo King | Category: Refrigerator | Size: 5 MB

Table of Contents

Table of Contents
5
List of Figures

11
Safety Precautions

13
- General Practices
  13
- Refrigerant
  13
- First Aid
  13
- Refrigerant Oil
  13
- Electrical
  14
  - High Voltage
    14
- Servicing Units (or Containers) Equipped with a Microprocessor Controller
  15
  - Controller Repair
    15
  - Welding of Units or Containers
    15
- Unit Decals
  16
- Serial Number Locations
  16
- Figure 1:Nameplate and Warning Locations
  16
Service Guide

17
Specifications

19
Unit Description

29
Operating Instructions

51
- Unit Controls
  51
  - Unit Control Box
    51
  - MP-3000 Controller
    51
  - Other Unit Controls
    52
- Unit Instruments
  52
- Unit Protection Devices
  53
- Figure 20:Control Circuit Fuses
  53
Table of Cont Ents

55
MP-3000 Controller

55
MP-3000 Controller (Continued)

94
- Datalogger Menu
  95
  - Figure 29:Configuration Menu Screen Flow Diagram
    95
  - Inspect Temp Log
    96
  - Viewing the Datalogger Menu
    96
  - Calibrate USDA Probe
    97
  - Figure 30:Datalogger Menu Screen Flow Diagram
    97
  - Inspect Event Log
    97
  - Set a Trip Start
    98
  - Inspect Event Log
    99
  - Set a Trip Start
    99
  - Set Log Time
    99
- RMM State Menu
  100
  - Viewing the RMM State Screen
    100
- Manual Emergency Mode Operation
  100
- Replacing the Controller
  102
  - Automatic Configuration of Spare Parts Controller
    103
- Controller Software Selection
  103
- Flash Loading Controller Software
  103
- Temperature Sensors
  104
- Figure 33:CSR20SL and CSR40SL Evaporator Coil (Defrost) Sensor Location
  104
- Figure 34:CSR40 Evaporator Coil (Defrost) Sensor Location
  104
- Figure 35:Condenser Coil Sensor Location
  105
- Diagnosis and Repair
  106
  - External Cause Checks
    106
- Error Messages and Controller Actions
  107
- Alarm Codes, Descriptions and Corrective Actions
  109
Electrical Maintenance

127
- High Pressure Cutout Switch
  127
  - High Pressure Cutout Manifold
    127
  - Figure 36:High Pressure Cutout Manifold
    127
- Low Pressure Cutout Switch
  128
- Condenser Fan and Evaporator Fan Rotation
  128
  - Condenser Fan
    128
  - Evaporator Fans
    128
- Electric Heaters
  129
Refrigeration Maintenance and Service Operations

131
- Service Tools
  131
  - Unit Service Fittings
    131
  - Leak Detection
    131
  - Gauge Manifold Set
    131
  - Figure 37:Service Fittings Specifications
    131
  - Vacuum Pump
    132
  - System Cleanup
    132
  - Refrigerant Recovery
    132
  - Compressor Oil Acid Test
    132
- Compressor Discharge and Suction Service Valves
  132
- Figure 38:Service Valve Back Seated
  132
- Figure 39:Service Valve Open to Port
  132
- Figure 40:Service Valve Front Seated
  132
- Gauge Manifold Valve Positions
  133
- Figure 41:Balancing the Pressure
  133
- Figure 42:Removing Refrigerant
  133
- Figure 43:Gauge Manifold Closed to Center Port
  133
- Figure 44:Gauge Manifold Open to Center Port
  133
- Figure 45:Charging the System
  133
- Gauge Manifold Set (with Low Loss Fittings) Attachment and Purging
  134
  - Gauge Manifold Set Installation
    134
  - Figure 46:Purging Gauge Manifold
    134
  - Gauge Manifold Set Removal
    135
- Checking Compressor Oil
  135
- Refrigerant Charge
  136
- Refrigerant Leak Test Procedure
  136
- Using Pressurized Nitrogen
  137
  - Safety Precautions
    137
  - Figure 48:Test for Refrigerant Leaks
    137
  - Procedure
    138
- Refrigerant Recovery
  138
  - Vapor Recovery
    138
  - Figure 49:Typical Pressurized Gas Bottle with Pressure Regulator and Gauges
    138
Table of Cont Ents

139
Refrigeration Maintenance and Service Operations (Continued)

139
- Evacuation and Cleanup of the Refrigeration System
  139
- List of Figures
  
  141
- Charging the System with Refrigerant
  143
  - Unit Charging by Weight (from an Evacuated Condition)
    143
  - Evacuation Station Removal
    143
- Compressor Replacement
  144
  - Removal
    144
  - Installation
    145
- Stepper Motor Valve Replacement
  144
  - Replacement
    144
- Condenser Coil Replacement
  145
  - Removal
    145
- Expansion Valve Replacement
  146
- Filter Drier/In-Line Filter Replacement
  146
  - Removal
    146
  - Installation
    146
- Heat Exchanger Replacement
  147
  - Removal
    147
  - Figure 53:Expansion Valve Feeler Bulb Location
    147
  - Installation
    148
- Low or High Pressure Cutout Switch Replacement
  148
  - Installation
    149
- Receiver Tank Replacement
  148
  - Removal
    148
- Compressor Discharge Temperature Sensor or High Pressure Cutout Switch
  149
  - Removal
    149
- Warm Gas Bypass Valve, Liquid Injection Valve or Coil/Dehumidify Valve Replacement
  149
Structural/Accessory Maintenance

151
- Mounting Bolts
  151
- Unit Inspection
  151
- Condenser Coil
  151
- Evaporator Coil
  151
- Defrost Drains
  151
- Figure 54:Mounting Bolts
  151
- Condenser Fan Location
  152
- Evaporator Fan Location
  152
- Fresh Air Exchange System
  152
- (Options)
  153
- Figure 57:Air Exchange System
  153
- Humidify System (Option)
  154
  - Figure 58:AFAM System Linkage Adjustment
    154
  - Figure 59:Humidify System (Option)
    154
  - Inspection and Cleaning
    155
  - Pre-Trip Inspection
    155
- Partlow (Model SR) Recording Thermometer (Option)
  155
  - Recording Chart Replacement
    155
  - Marking System Calibration
    156
  - Figure 60:Partlow (SR) Recording Thermometer
    156
  - Element Replacement
    157
- Saginomiya (Model SKM) Recording Thermometer (Option)
  157
  - Figure 61:Saginomiya (SKM) Recording Thermometer
    157
  - Battery
    158
  - Marking System Calibration
    158
  - Recording Chart Replacement
    158
  - Power Element Assembly Replacement
    159
  - Timer (Quartz Motor and Reducing Gear) Replacement
    159
  - Battery Voltage Indicator
    160
Diagnosis

161
- Mechanical Diagnosis
  161
- Refrigeration Diagnosis
  163
AFAM System & AFAM

167
- Advanced Fresh Air Management (AFAM) System
  167
- Setting AFAM System Values
  167
  - Figure 62:AFAM System
    167
  - Changing the AFAM Delay
    168
  - Starting the AFAM System
    168
  - Changing the AFAM Rate
    169
  - Figure 63:Setpoint Menu Screen Flow Diagram
    169
  - Figure 64:Configuration Menu Screen Flow Diagram
    170
  - Setting AFAM Units in the Configuration Menu
    170
- Advanced Fresh Air Management Plus (AFAM+) System
  171
- Setting AFAM+ System Values
  171
  - Starting the AFAM+ System
    171
  - Figure 65:AFAM+ System
    171
  - Changing the AFAM Delay
    172
  - Changing the O Minimum Setting
    172
  - Changing the CO Maximum Setting
    173
Index

175
Wiring and Schematic Diagrams Index

177

Advertisement

Advertisement

Related Products

Thermo King Categories

Refrigerator

Refrigerator Automobile Accessories

Air Conditioner

Air Conditioner Portable Generator Heat Pump

More Thermo King Manuals