Thermo Electron Ramsey ORETRONIC III Manuals

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Thermo Electron Ramsey ORETRONIC III Operating And Service Manual (143 pages)

Tramp Metal Detector

Brand: Thermo Electron | Category: Metal Detector | Size: 3 MB

Table of Contents
5
List of Tables
9
List of Figures
11
About this Manual
13
Who Should Use this Manual

13
What's New

13
Organization of the Manual

13
Documentation Conventions

14
Safety Messages

14
Occupational Safety and Health Act (OSHA)

15
General Precaution

15
Thermo Electron Warranty

16
Disclaimer

17
Chapter 1 Introduction to the ORETRONIC III Tramp Metal Detector

19
- Figure 1-1: Magnetic Fields Generated by the TMD
  20
Overview

19
Theory of Operation

19
System Components

22
Features and Options

25
- Simplified Operator Interface
  25
- Figure 1-8: ORETRONIC III Control Unit
  25
- Remote Front Panel
  26
- Synchronization of Transmitter Pulses
  26
- Speed Sensor
  26
- Clip Detector
  26
- High Pile Detector
  26
- Timed Delay Marker
  26
System Requirements

26
Technical Specifications

27
- In S Ta L L in G the T
  33
Ov E Rv Ie

33
Installation Considerations

33
- Mounting Location
  33
- Electrical Specifications
  34
- Input Powe R Requ Ir E Men
  34
- S Af E T y P Re Ca U T Io N
  34
Equipment Handling

35
Inspection and Unpacking

35
Installing the TMD

35
Con Ne Ct Ing in Com Ing Po We

41
Configuring the TMD

43
- DIP Switch Settings
  43
- T Ab L E 2 -1 : SW 1 DIP Sw Itch Settin G S
  43
  - C PU Bo Ard Sw I T Ch Se T T in G
    44
  - Figure 2-4: Switch Locations on the CPU Board
    44
Initial Power on

45
Ca L Ib Ra T Ing T He S Pe Ed S en so

45
- T Ab L E 2 -2 : C PU Bo Ard Sw Itch Se Ttin G
  45
- T Ab L E 2 -3 : C O MM S W I Tc H SW 4 S E Tti N G S
  45
Determining Values to Use for Initial Setup

46
Overview

49
Operator Interface

49
- Operating Modes
  50
- Menu Structure
  50
  - Figure 3-1: Tramp Metal Detector Front Panel
    50
  - Figure 3-2: TMD Menu Tree
    51
  - ENTER Key
    52
  - SCROLL Keys
    52
  - VALUE Keys
    52
  - RESET Key
    53
- Front Panel LED Indicators
  53
  - Normal
    53
  - Alarm
    53
  - Bypass
    53
  - Calib
    53
  - Bar Graph
    53
- Front Panel Displays
  54
  - Run Screen
    54
  - Password Protection Screen
    55
  - Calibration Screens
    56
    
    Coil Balance
    56
    
    Calibrate for Metal
    56
    
    Calibrate for Clip
    57
    
    E ST C a
    58
    
    Test
    58
    
    Ex I T
    58
  - S E Tu P Scr E en
    58
    
    Clip Delay
    58
    
    B a R /Rod S en si T IV I T
    58
    
    Bar/Rod Length
    59
    
    Belt Speed
    59
    
    T I Me D de L
    59
    
    Timed Duration
    59
    
    Aud I T in
    59
    
    M a T er I a L Cod
    60
    
    Ti Me Co Nsta N
    60
    
    Fi L T
    60
    
    Op Era T Ing Fr Eq U en C
    60
    
    R E Mo T E Fro N T Pan E
    60
    
    M O D B U S Com Mu N IC a T Ion
    60
    
    Switch Settings
    61
    
    F Ro N T P an E L T E S
    61
    
    Software Version
    61
    
    Exit
    61
  - E Rror M es Sag
    62
    
    Error Conditions
    62
    
    Fault Conditions
    62
- T Ab L E 3 -1 : E Rror M es Sag
  62
- T Ab L E 3 -2 : F Au Lt M es Sag
  62
Setting up the TMD

63
- Before You B Eg
  63
- En T er in G Val U
  64
- Using the Display Scroll
  64
- Initial Setup Procedure
  65
- Maintaining and Troubleshooting
  69
Overview

69
Routine Maintenance

69
Troubleshooting

70
- Diagnosing and Correcting Problems
  71
False Tripping

72
Pa S si Ng T Ra M P U Nd Ete Ct

83
Pa S si Ng Bar S O R Ro Ds un de te Ct

92
Installing Default Values

93
E R Ro R M es Sa G

94
- Error Conditions
  94
- Fault Conditions
  94
- T Ab L E 4 -1 : E Rror M es Sag
  94
- T Ab L E 4 -2 : F Au Lt M es Sag
  95
Chapter 5 Chapter: Service, Repair, and Replacement Parts

97
Service and Repair Information

97
Parts Ordering Information

97
Parts Lists

98
Disposal of Hazardous Waste

100
Appendix Atmd Modbus Interface

101
Overview of TMD Communications

101
Modbus Message Types Supported by the TMD

101
- A.1. Overview of TMD Communication
  101
- Example: Read Holding Registers
  102
  - A.2.3. Exception Response
    103
  - Master/Slave Timing Considerations
    104
  - TMD Holding Registers
    104
- Example: Preset Multiple Registers
  103
- Exception Responses
  103
- Table A-1: TMD Exception Responses
  103
- Table A-2: TMD Holding Registers (Continued)
  105
Appendix B Remote Front Panel

111
Overview

111
Routine Maintenance

111
- B.1. Overview
  111
Technical Specifications

112
- B.3. Technical Specification
  112
Installing the Remote Front Panel

113
Mounting the Remote Front Panel

114
- Figure B-1: Remote Front Panel Dimensions
  115
Field Wiring the Remote Front Panel

116
- Input Power Requirements
  116
- Critical Wiring Conditions
  116
Field Wiring Procedure

117
- Figure B-2: Interior of the Remote Front Panel Enclosure
  117
Setting the Comm Switches

118
Setting up and Operating the Remote Front Panel

119
Parts List

119
- Table B-3: Comm Switch Settings
  119
Appendix C Electronically Simulated Tramp (EST) C-1

121
Overview

121
Theory of Operation

121
Mechanical Installation

121
- C.1. Overview
  121
Electrical Installation

122
Calibration and Setup

122
Interval Setup

122
- C.4. Electrical Installation
  122
- EST Test (EST Test)
  123
- Last EST (EST Last)
  123
Appendix D Engineering Drawings

125
- Index
  127

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Thermo Electron Ramsey ORETRONIC III Manuals

Thermo Electron Ramsey ORETRONIC III Operating And Service Manual (143 pages)

Table of Contents

Who Should Use this Manual

What's New

Organization of the Manual

Documentation Conventions

Safety Messages

Occupational Safety and Health Act (OSHA)

General Precaution

Thermo Electron Warranty

Disclaimer

Chapter 1 Introduction to the ORETRONIC III Tramp Metal Detector

Overview

Theory of Operation

System Components

Features and Options

System Requirements

Technical Specifications

Ov E Rv Ie

Installation Considerations

Equipment Handling

Inspection and Unpacking

Installing the TMD

Con Ne Ct Ing in Com Ing Po We

Configuring the TMD

Initial Power on

Ca L Ib Ra T Ing T He S Pe Ed S en so

Determining Values to Use for Initial Setup

Overview

Operator Interface

Setting up the TMD

Overview

Routine Maintenance

Troubleshooting

False Tripping

Pa S si Ng T Ra M P U Nd Ete Ct

Pa S si Ng Bar S O R Ro Ds un de te Ct

Installing Default Values

E R Ro R M es Sa G

Chapter 5 Chapter: Service, Repair, and Replacement Parts

Service and Repair Information

Parts Ordering Information

Parts Lists

Disposal of Hazardous Waste

Appendix Atmd Modbus Interface

Overview of TMD Communications

Modbus Message Types Supported by the TMD

Appendix B Remote Front Panel

Overview

Routine Maintenance

Technical Specifications

Installing the Remote Front Panel

Mounting the Remote Front Panel

Field Wiring the Remote Front Panel

Field Wiring Procedure

Setting the Comm Switches

Setting up and Operating the Remote Front Panel

Parts List

Appendix C Electronically Simulated Tramp (EST) C-1

Overview

Theory of Operation

Mechanical Installation

Electrical Installation

Calibration and Setup

Interval Setup

Appendix D Engineering Drawings

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