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A-08950
User Manuals: Thermal Dynamics A-08950 Cutting System
Manuals and User Guides for Thermal Dynamics A-08950 Cutting System. We have
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Thermal Dynamics A-08950 Cutting System manual available for free PDF download: Service Manual
Thermal Dynamics A-08950 Service Manual (108 pages)
12mm CUTMASTER PLASMA CUTTING SYSTEM
Brand:
Thermal Dynamics
| Category:
Welding System
| Size: 8 MB
Table of Contents
Service Manual
1
Table of Contents
5
Section 1: General Information
9
Notes, Cautions and Warnings
9
Important Safety Precautions
9
Publications
10
Note, Attention Et Avertissement
11
Precautions de Securite Importantes
11
Documents de Reference
13
Declaration of Conformity
14
Statement of Warranty
15
Section 2 System: Introduction
17
How to Use this Manual
17
Equipment Identification
17
Receipt of Equipment
17
Power Supply Specifications
18
Input Wiring Specifications
19
Power Supply Features
20
Section 2 Torch: Introduction
21
01 Scope of Manual
21
02 General Description
21
03 Specifications
21
04 Options and Accessories
22
05 Introduction to Plasma
22
Section 3 System: Installation
25
Unpacking
25
Lifting Options
25
Primary Input Power Connections
25
Gas Connections
26
Section 3 Torch: Installation
29
01 Torch Connections
29
02 Setting up Mechanical Torch
29
Section 4 System: Operation
31
Front Panel Controls / Features
31
Preparations for Operation
32
Section 4 Torch: Operation
35
01 Torch Parts Selection
35
02 Cut Quality
35
03 General Cutting Information
36
04 Hand Torch Operation
37
05 Gouging
40
T.05 Gouging
40
06 Mechanized Torch Operation
41
07 Parts Selection for Manual and Mechanized Torch Cutting
43
08 Recommended Cutting Speeds for SL60 Torch with Exposed Tip
44
09 Recommended Cutting Speeds for SL60 Torch with Shielded Tip
45
Patent Information
46
Section 5 System: Service
49
General Maintenance
49
Maintenance Schedule
50
Common Faults
50
Fault Indicator
51
Basic Troubleshooting Guide
52
Power Supply Basic Parts Replacement
54
Circuit Fault Isolation
56
Main Input and Internal Power Problems
59
Pilot Arc Problems
63
Main Arc and Controls Problems
65
CNC Interface Problems
65
Test Procedures
66
Capacitor PCB Layout & Signals
68
Logic PCB Layout & Signals
70
Main PCB Layout & Signals
74
Main PCB Wiring Diagram
76
Section 5 Torch: Service
79
01 General Maintenance
79
02 Inspection and Replacement of Consumable Torch Parts
80
Section 6: Parts Lists
81
Introduction
81
Ordering Information
81
Power Supply Replacement
81
Major External Replacement Parts
82
Front Panel Replacement Parts
83
Left Side Replacement Parts
84
Right Side Replacement Parts
85
Options and Accessories
86
Replacement Parts for Hand Torch
87
Replacement Parts - for Mechanized Torches with Unshielded Leads
88
Torch Consumable Parts Manual and Mechanized Torches
90
Section 7: Replacement Procedures
91
Scope
91
Anti-Static Handling Procedures
91
Parts Replacement - General Information
91
Major External Parts
92
Front Panel Parts Replacement
93
Left Side Internal Parts Replacement
94
Rear Panel Parts Replacement
95
Right Side Internal Parts Replacement
97
Appendix 1: Sequence of Operation (Block Diagram
99
Appendix 2: Data Tag Information
100
Appendix 3: Torch Pin - out Diagrams
101
Appendix 4: Torch Connection Diagrams
102
Appendix 5: System Schematic, 380/400/415V Units
104
APPENDIX 6: Publication History
106
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