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Aquatherm RQT Advanced
Thermal Care Aquatherm RQT Advanced Manuals
Manuals and User Guides for Thermal Care Aquatherm RQT Advanced. We have
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Thermal Care Aquatherm RQT Advanced manual available for free PDF download: Operation, Installation, And Maintenance Manual
Thermal Care Aquatherm RQT Advanced Operation, Installation, And Maintenance Manual (113 pages)
Brand:
Thermal Care
| Category:
Temperature Controller
| Size: 8 MB
Table of Contents
Ta B le of C Onte NT S
3
Table of Contents
3
I Ntrod Uc T I on
7
Purpose of the User Guide
8
P U Rpose of Th E U S er G U I D E
8
How the Guide Is Organized
8
Ho W the G U I de I S O R G an I Z E D
8
Your Responsibility as a User
8
Yo Ur R Esp on S I Bi L I Ty a S a U S E R
8
Foreword
9
Fo Rew Ord
9
Zero Energy State (ZES)
11
Z Ero Energ y S T at E ( Z es )
11
How to Use the Lockout Device (if Equipped)
12
Ho W to U S E T H E L O Ck O Ut D E V I Ce ( if Eq U Ip Ped)
12
Des Crip T Io N
13
What Is the RQT Advanced
14
Typical Applications
14
How the RQT Advanced Direct Injection Works
16
I Nst a Llati on
21
Un Packi Ng T He B Ox E S
22
Unpacking the Boxes
22
P Re Pari Ng F or I N St a L L at I O N
24
Preparing for Installation
24
F L U ID D I Str I B Ut I O N P I P I Ng
26
Fluid Distribution Piping
26
I N Stal L at I on - el E Ct R I C al
27
Installation - Electrical
27
C O N Necti Ng P R O Ce S S an D Wat E R S up Pl y L I Nes
28
Connecting Process and Water Supply Lines Without Purge
28
W I Thout P Ur G E
28
Connections
29
Wi T H O Pt I on al M Ol D P U R Ge Valv E C Onn Ect Ion S
29
Connecting the Main Power Source
30
Testing the Installation
31
Initial Setup
32
Setpoint
34
Setting Process Value Source
34
S et Ti Ng U P Yo Ur C O Nt R Ol L E
35
Setting up Your Controller
38
O Peratio N
47
T He R Q T a DV a Nc Ed C on Tr O L
48
The RQT Advanced Control
48
S Ta Rt-U P
49
Start-Up
49
S Ta Rti Ng Th E R Q T a D V an Ce D
50
Starting the RQT Advanced
50
S to Ppi Ng Th E R Q T a DV an C E D
51
Stopping the RQT Advanced
51
No R M al O Pe R at I on
52
Normal Operation
52
S E al S Aver / a Ut O Co O L S to P S E Qu en Ce I N It Ia T I on
52
Seal Saver/Auto Cool Stop Sequence Initiation
52
Us I Ng T He O P Ti on al M O L D Pur Ge O Pt Io N
53
Using the Optional Mold Purge Option
53
Ma Inten Anc E
55
Ma Int Enanc E O F You R R Q T Ad V a Nc E D
56
Maintenance of Your RQT Advanced
56
P Re Ve Nti Ve M a I Nt en an C E S C He du le
56
Preventive Maintenance Schedule
56
Ac Cessi Ng T He R Q T a DV a Nc Ed E Nc lo S Ur E
57
Accessing the RQT Advanced Enclosure
57
Re Mo Ving Th E P Ump Mo to R a Nd Sea L
58
Removing the Pump Motor and Seal (3/4-2 HP, any Frequency and 3HP, 60 Hz Units)
60
H P, any Fr Equency and 3 H P, 60 Hz Units)
62
Re Assem Bli Ng T He P Ump Mo to R a Nd S Eal
62
Reassembling the Pump Motor and Seal (3/4-2 HP, any Frequency and 3HP, 60 Hz Units)
62
R E M Ovi Ng T He P um P M O to R an D S Ea L ( 3 H P, 5 0 H Z and 5 to 10 H P, a Ny F R E Qu en C y un It S )
63
Removing the Pump Motor and Seal (3 HP, 50Hz and 5 to 10 HP, any Frequency Units)
63
R E a Ssem Bl I Ng P U M P M O to R an D S Ea L ( 3 H P, 5 0 H Z a Nd 5 T O 1 0 H P , an y Fr E Qu en Cy U ni
65
Reassembling Pump Motor and Seal (3 HP, 50Hz and 5 to 10 HP, any Frequency Units)
65
Replacing Pump Overload
66
Resetting Pump Overload
66
Replacing the Heater Contactor
67
Replacing the Controller Boards
68
System Maintenance
68
Diagnostics Screens
69
RQT Advanced Controller Abbreviations/Acronyms
69
Replacing Rtds
70
Repairing Cooling Valves
71
Replacing Immersion Heaters
72
Removing the Pump
76
Tro Uble S H Oot I N G
77
Be F Ore B E Gi N ni N G
78
Before Beginning
78
A F Ew Wor D S of C au T I on
79
A few Words of Caution
79
I de N Ti Fyi Ng T He C au S E O F a P R O Bl Em
80
Identifying the Cause of a Problem
80
C O N Trol L er war N I Ng S
81
Controller Warnings
81
C O Ntrol L er a L Ar M S
84
Controller Alarms
84
Tro U Bl Eshoo T I
85
Unit will Not Power up
86
Troubleshooting
87
Replacing the Heater Contactor
89
Checking the RTD
90
Appendix
91
Before You Call
91
How to Contact Customer Service
91
We're here to Help
91
Appendix
93
Appendix
95
PID Parameters
95
Plumbing Diagrams
99
Appendix
103
Plumbing Curves
103
Appendix
105
External Interfaces
105
Appendix
107
Flowmeter Installation Instruction Sheet
107
Modbus Parameters
109
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