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User Manuals: Thermal Arc 500P Welding Power Source
Manuals and User Guides for Thermal Arc 500P Welding Power Source. We have
2
Thermal Arc 500P Welding Power Source manuals available for free PDF download: Service Manual, Operating Manual
Thermal Arc 500P Service Manual (100 pages)
POWERMASTER CC/CV POWER SOURCE
Brand:
Thermal Arc
| Category:
Welding System
| Size: 7 MB
Table of Contents
Service Manual
1
Table of Contents
4
Section 1
7
Safety Instructions and Warnings
7
Arc Welding Hazards
7
Principal Safety Standards
10
Dangers Relatifs Au Soudage À L'arc
11
Precautions de Securite en Soudage À L'arc
11
Principales Normes de Securite
14
Section 2
15
Introduction
15
How to Use this Manual
15
Equipment Identification
15
Receipt of Equipment
15
Symbol Chart
16
Power-Master 500 Specifications
18
Power-Master 350 Specifications
19
General: Power-Master 500P & 350P
20
Power-Master 500P Specifications
21
Power-Master 350P Specifications
22
Standard Features
23
350P Programmable Features
23
Section 3
25
Section
25
Voltage Changeover
25
Connecting Welding Machine to Line Voltage
26
Connection Instructions
26
Grounding
27
Welding Leads
28
Configuration Settings
29
Installation
25
Location
25
Section 4: Operation
31
General Safety Precautions
31
Power-Master 500 and 350 Controls
32
Power-Master 500P and 350P Controls
34
Rear Panel (All Models)
36
GTAW (Gas Tungsten Arc Welding)
38
SMAW (Shielded Metal Arc Welding)
38
CAG (Carbon Arc Gouging)
39
GMAW (Gas Metal Arc Welding)
39
Pulsed GMAW (Power-Master 500P and 350P Only)
40
Maintenance
41
Section 6
43
Troubleshooting
43
General
43
Basic Troubleshooting
43
Troubleshooting Guide
44
Power-Master 500 and 350 Block Diagram
48
Power-Master 500P and 350P Block Diagram
50
Control Board Connector Signals for 830894 Main Control Board
52
Power Circuit Tests
55
Semiconductor Replacement Requirements
56
Main Control Board
57
Control Circuit Tests
58
Calibration Procedure
66
Section 7
67
Repair Procedures
67
Output Diode Replacement
67
IGBT Module Replacement
68
Section 8
69
Parts List
69
Equipment Identification
69
How to Use this Parts List
69
External Panels
70
Base Parts
72
Front Panel Parts (Power-Master 500 and 350)
73
Front Panel Parts (Power-Master 500P and 350P)
74
PC Board Parts
76
Rear Panel Parts (Power-Master 500 and 350)
77
Rear Panel Parts (Power-Master 500P and 350P)
78
Center Chassis Parts
80
Appendix 1: General Information
83
Appendix 2: Pm-500/350 Schematic Diagram
84
Appendix 3: Pm500/350 Connection Diagram - 1
86
Appendix 4: Pm500/350 Connection Diagram - 2
88
Appendix 5: Pm-500P/350P Schematic Diagram
90
Appendix 6: Pm500P/350P Connection Diagram - 1
92
Appendix 7: Pm500P/350P Connection Diagram - 2
94
Limited Warranty
96
Warranty Schedule
97
Global Customer Service Contact Information
99
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Thermal Arc 500P Operating Manual (74 pages)
CC/CV POWER SOURCE
Brand:
Thermal Arc
| Category:
Power Supply
| Size: 4 MB
Table of Contents
Operating Manual
1
Table of Contents
4
Safety Instructions and Warnings
7
Arc Welding Hazards
7
Principal Safety Standards
10
Symbol Chart
11
Precautions de Securite en Soudage À L'arc
12
Dangers Relatifs Au Soudage À L'arc
12
Principales Normes de Securite
15
Graphique de Symbole
16
Introduction
17
How to Use this Manual
17
Equipment Identification
17
Receipt of Equipment
17
General: Power-Master 500
18
General: Power-Master 350
19
Power-Master 500 Specifications
20
Power-Master 350 Specifications
21
General: Power-Master 500P
22
Power-Master 500P Specifications
23
Standard Features
24
PM500P Programmable Features
24
Installation
25
Location
25
Voltage Changeover
25
Connection Instructions
26
Connecting Welding Machine to Line Voltage
26
Grounding
28
Welding Leads
29
Configuration Settings
30
Operation
33
General Safety Precautions
33
Power-Master 500 and 350 Controls
34
Power-Master 500P Controls
36
Rear Panel (All Models)
38
GTAW (Gas Tungsten Arc Welding)
40
SMAW (Shielded Metal Arc Welding)
40
CAG (Carbon Arc Gouging)
41
GMAW (Gas Metal Arc Welding)
41
Pulsed GMAW (Power-Master 500P Only)
42
Section 5
43
Service
43
General Maintenance
43
Basic Troubleshooting Guide
45
Troubleshooting Guide
45
Power Source Problems
46
Section 6
49
Parts List
49
Equipment Identification
49
How to Use this Parts List
49
Lifting Eye Bushing
50
Voltage Selection Strap
51
Front Panel Parts (Power-Master 500 and 350)
52
Rear Panel Parts
53
Front Panel Parts (Power-Master 500P)
54
Appendix 1: General Information
57
Appendix 2: Pm500/350 Connection Diagram 1
58
Appendix 3: Pm500/350 Connection Diagram 2
60
Appendix 4: Pm500P Connection Diagram 1
62
Appendix 5: Pm500P Connection Diagram 2
64
Appendix 6: Powermaster 500 Options & Accessories
66
Appendix 7: Powermaster 500P Options & Accessories
67
Appendix 8: Powermaster 350 Options & Accessories
68
Limited Warranty
70
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