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PRL486JDG/01
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Manuals and User Guides for Thermador PRL486JDG/01. We have
1
Thermador PRL486JDG/01 manual available for free PDF download: Service Manual
Thermador PRL486JDG/01 Service Manual (91 pages)
Pro Grand series Next Generation 48-Inch Natural Gas and LP Gas Ranges
Brand:
Thermador
| Category:
Cookers
| Size: 2.84 MB
Table of Contents
Table of Contents
1
1 General
4
Technical Documents to Read Prior to Servicing
4
Data Rating Plate
4
Wiring Diagram
5
Recommended Tools and Supplies
5
Important Safety Information
6
Safety Symbols Used in this Manual
6
Safety Precautions to Know Prior to Servicing
6
2 Operation and Controls
9
Knobs and Controls
9
Standard Burner Knob
9
Extralow (XLO) and Extrahi (XHI) Burner Knobs
9
Griddle / Grill Control Knob
9
Temperature / Function Selector Knob for Large Oven
9
Temperature / Function Selector Knob for Small Oven
10
Oven Light and Panel Light Switches
10
LED Indicators
10
Automatic Re-Ignition
10
Operation During a Power Outage
10
Rangetop Burner Assembly and Maintop Components
10
3 Testing, Adjusting, and Troubleshooting Rangetop Burners and Ignition
11
Before Testing
11
Rangetop Burner Characteristics
11
Rangetop Flame Characteristics
12
Testing Ignition for Burners
13
Time to Ignite
13
Testing Ignition for Standard Burner Settings (HI, MEDIUM, SIM)
13
Testing Ignition for XLO Burner Settings
13
Testing Broil Burner Ignition
13
Testing Bake Burner Ignition
13
Adjusting Bake Burner Flame with the Air Shutter
13
Adjusting Rangetop Burner Valves Manually
14
Special Tools Needed
14
Adjusting the Bypass Screws
15
Troubleshooting Burners, Flame, and Ignition
15
Burner and Flame Diagnostics for Rangetop Burners
15
Ignition Diagnostics for Rangetop Burners
15
4 Diagnosing Hot Surface Igniters, Griddle / Grill Element, Oven Lights, Temp Sensors
17
HSI and Element Diagnostics
17
Cycle/Circuit Specification
17
Safety Practices for HSI and Element Diagnostics
17
HSI and Element Diagnostic Tips
17
Oven Light Diagnostics
17
Oven Temperature Sensor Diagnostics
19
Resistance and Temperature Values for the Oven Temperature Sensor
19
5 Fault Messages
20
6 Service and Repair
21
Preparing the Range for Servicing
21
Component Removal Videos
21
Accessing Components under the Maintop
21
Removing Knobs, Grates, Rangetop Burner Assemblies, Maintops, Heat Shields, Burner Support Rails
21
Removing the Maintops
23
Removing the Heat Shields
24
Removing the Burner Support Rails
24
Griddle / Grill Removal and Replacement
26
Side Panel Removal and Replacement
28
Control Panel Removal and Replacement
31
Removal and Replacement of Top-Accessible Components
33
Jet Holder Assembly Removal and Replacement
33
Standard Valve Removal and Replacement
35
Microswitch Removal and Replacement
36
Solenoid Valve Removal and Replacement
36
XLO Valve Removal and Replacement
38
Potentiometer Removal and Replacement
39
Manifold for Rangetop Burners - Removal and Replacement
39
Manifold for Bake and Broil Burners - Removal and Replacement
42
Regulator Removal and Replacement
44
Bi-Metal Gas Valves - Removal and Replacement
45
Oven Lamp Transformer Removal and Replacement
46
Selector Switch for Oven Function and Oven Temperature - Removal and Replacement
47
Oven Temperature Gauge Removal and Replacement
48
Control Boards for Large and Small Ovens - Removal and Replacement
49
Simmer Control Board Removal and Replacement
50
LED Indicator Removal and Replacement
51
Lighting Bar for Control Panel - Removal and Replacement
52
Ignition (Spark) Module Removal and Replacement
53
Door Latch Removal and Replacement
54
Plunger Switch Removal and Replacement
56
Griddle / Grill Thermostat Removal and Replacement
57
Oven Display Module and Light Switch - Removal and Replacement
58
Removal and Replacement of Back-Accessible Components
59
Backguard Removal and Replacement
60
Back Panel for Small Oven - Removal and Replacement
61
Back Panel for Large Oven - Removal and Replacement
62
Terminal Block and Power Cord - Removal and Replacement
62
Electrical Wiring Connections at the Terminal Block
63
Cooling Fan Removal and Replacement
63
Removal and Replacement of Front-Accessible Components
64
Oven Temperature Sensor for Large and Small Ovens - Removal and Replacement
64
Meat Probe Receptacle Components - Removal and Replacement
65
Rack Support Removal and Replacement
66
Oven Lamp Assembly and Bulb - Removal and Replacement
67
Removing the Bulb
68
Removing the Lamp Assembly
68
Oven Door Removal, Installation, and Alignment
69
Removing the Door
69
Installing the Door
70
Aligning the Door
71
Convection Components - Removal and Replacement
71
Broil Burner Components - Removal and Replacement
74
Hot Surface Igniter for Broil Burner - Removal and Replacement
74
Broil Burner Removal and Replacement
76
Bake Burner Components (Large Oven) - Removal and Replacement78
77
Bake Burner HSI for Large Oven - Removal and Replacement
78
Bake Burner for Large Oven - Removal and Replacement
80
Bake Burner Orifice and Elbow Connector for Large Oven - Removal and Replacement
81
Bake Burner Components (Small Oven) - Removal and Replacement
83
Bake Burner HSI for Small Oven - Removal and Replacement
83
Bake Burner for Small Oven - Removal and Replacement
85
Bake Burner Orifice and Elbow Connector for Small Oven - Removal and Replacement
86
Door Interior Cleaning
87
Oven Door Components - Removal and Replacement
88
Door Gasket Removal and Replacement
89
Kick Panel Removal and Replacement
90
7 Before Returning Appliance to Service
90
8 Clean-Up
91
9 Additional Resources
91
Quickfinder
91
Technical Support
91
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