TGB Xmotion 125 Manuals

TGB Xmotion 125 Manuals

Manuals and User Guides for TGB Xmotion 125. We have 1 TGB Xmotion 125 manual available for free PDF download: Owner's Manual

TGB Xmotion 125 Owner's Manual

TGB Xmotion 125 Owner's Manual (220 pages)

Brand: TGB | Category: Scooter | Size: 7.01 MB

Table of Contents

Table of Content
2
1 Regular Inspection

3
2 Maintenance Information

9
- Specification Sheet
  9
- Safety Precautions
  11
- Special Tools
  12
  - H9A Eng. Remove, Assembly, Adjuster Special Tools List
    12
  - How to Use Special Tools
    15
  - R/L. Crank Case Pisass Tool
    15
  - Bearing Driver
    16
  - Water Pump Bearing Driver
    17
  - Water Pump Oil Seal Driver
    17
  - Crank Case/Transmission Oil Seal Driver
    18
  - AC.G. Flywheel Puller
    19
  - Valve Cotter Remove/Install Driver
    19
  - Outer Bearing Puller
    20
  - Inner Bearing Puller
    20
  - Crank Case Bush Puller/Driver
    21
  - Special Tools List
    22
- List of Grease & Oil Adopted
  25
- Schematic Diagram
  26
- Troubleshooting
  29
- Tighting Torque of Screws
  29
3 Description of Parts and Components

32
Electric System

40
- Engine
  41
- Fuel System (for 125C.C.)
  41
- Precautions in Operation
  42
- Specification
  42
- Torque Valve
  42
- Tools
  42
- Trouble Diagnosis
  43
- Air Cut-Off Valve
  44
- Inspection
  44
- Auto By-Starter
  45
- Removal
  45
- Valve Inspection
  45
- Installation
  45
- Carburetor Removal
  46
- Vacuum Chamber
  46
- Float Chamber
  48
- Disassembly
  48
- Checking
  48
- Assembly
  49
- Checking Fuel Level
  49
- Installation of Carburetor
  49
- Adjustment of Pilot Screw
  50
- Fuel Unit Removal
  51
- Fuel Unit Installation
  51
- Fuel Tank Removal
  51
- Air Cleaner
  52
- Fuel Injection System (for 250C.C.) Components
  53
- Operation of the Fuel Injection System
  54
- The Fuel Injection System Introduction
  55
- Electronic Fuel Injection Device
  55
- Fuel System Outlined
  56
- System Description
  56
- Injector
  56
- Fuel Pump
  56
- Ignition System Outlined
  57
- Principle
  57
- Specifications
  57
- Sensor and Drives Outlined
  58
- Crankshaft Position Sensor (CPS)
  58
- Function
  58
- Roll over Sensor
  59
- Manifold Absolute Pressure (Mps)/Engine Water Temperature (Wts)/Air Temperature (TAS) Sensors
  60
- Inlet Pressure Sensor
  60
- O2 Sensor
  61
- Throttle Position Sensor (TPS)
  62
- Basic Principle
  62
- Idle Air Control Valva (ISC Stepper Motor)
  63
- Secondary Air Inject Solenoid Valve (AISV)
  64
- EFI System Components Description
  66
- Testing Procedures
  66
- Detection Judge
  66
- Treatment of Abnormal Phenomena
  66
- Throttle Body
  67
- Intake Pressure Sensor
  68
- Intake Temperature Sensor
  69
- Throttle Position Sensor
  70
- Engine Temperature Senser
  71
- O2 Senser
  72
- Voltage Confirmed
  72
- Resistance Confirmation
  72
- Used the Diagnosis Tool to Confirm of O2 Sensor Work Situations
  73
- Idle Speed Control Valve (Stepper Motor)
  75
- Fuel Injector
  78
- Transistor Ignition Coil
  79
- Crankshaft Position Sensor
  79
- Secondary Air Injection Solenoid Valve
  80
- Fuel Injection System Circuit
  81
- Fault Diagnosis
  82
- Efi Circuit Inspection
  82
- Can Not Start the Engine or Difficult to Start Inspection
  83
- Idle Flameout Diagnosis
  84
- CO Value Revised Anomaly
  85
- Integrated Fault Diagnosis Program
  86
- Remove/Install Fuel Pump and Fuel Unit
  88
- Clean Air Cleaner Filter
  89
- Install Air Cleaner Filter
  89
- Fault Diagnosis Note
  90
- Diagnosis Tool for Overhaul
  90
- Maintenance Manual
  90
- Check Light Fault Codes Discriminant Method
  91
- Check Light Flashing Mode
  91
- Fault Code Manual Removal Procedure
  91
- Fault Code and the Sensors of the Table
  92
- Fault Code and Check Light Flashing Lighting Identification Tables
  93
- Troubleshooting Table
  94
- Comprehensive Maintenance List
  95
- Injection System for Use Diagnosis-V70
  96
- Method of Use
  96
- Diagnosis Use Not
  97
- Diagnosis of Connectivity
  97
- Options Main Functional Areas
  98
- ECU ID Datas
  99
- ECU Pin Assign
  99
- Data Stream
  101
- Freezed Data
  105
- Trouble Code
  106
- Erase TB Code
  107
- CO Adaption
  108
- Lubrication System
  109
- Engine Oil
  111
- Oil Change
  111
- Engine Oil Strainer Clean
  111
- Oil Pump Removal
  112
- Oil Pump Disassembly
  112
- Oil Pump Inspection
  113
- Oil Pump Re-Assembly
  113
- Oil Pump Installation
  114
- Gear Oil Change
  115
- Cooling System
  116
- Technical Specification
  117
- System Test
  119
- Test on the Filler Cap
  119
- Change of Coolant
  119
- Radiator
  120
- Water Pump
  121
- Removal of Water Pump Shaft
  122
- Replacement of Mechanical Seal
  123
- Temperature Sensor
  125
- Thermostat
  126
- Technical Data
  127
- Spark Plug
  128
- Electric System
  128
- Ignition & Charging Device
  128
- Flywheel Magneto
  128
- Battery Caution
  129
- Instruction for Filling Electrolyte (for Water-Adding Free Battery)
  129
- The Procedure of Using New Battery (for Water-Adding Battery)
  130
- Battery Maintenance: (for Water-Adding Battery)
  130
- Recharging of the Battery
  131
- Regular Maintenance of the Battery
  131
- Head Lamp
  132
- Rear Lamp
  132
- Body
  133
- Frame & Cover
  133
- Parts Lists
  134
- Dismount Floor Panels Following the Sequence Shown in the List
  135
- Compartment and Seat
  136
- Helmet Holder
  136
- Front & Rear Suspension System
  137
- Tire & Tire Pressur
  137
4 Disassembly Repairment

138
- Disassembly Repairs
  138
Removal and Lnstallation of Engine

138
Removal and Inspection of Electric Items

138
Removal and Inspection of Body Parts

138
- Notice for Disassembly Inspection
  139
- Removal and Installation of Engine
  140
- Cylinder Head/Valve
  143
- Cylinder Head Removal
  147
- Cylinder Head Disassembly
  149
- Cylinder Head
  150
- Valve Spring Free Length
  150
- Valve Stem
  150
- Valve Guide
  150
- Valve Stem Replacement
  151
- Valve Seat Inspection and Service
  152
- Valve Seat Width
  152
- Valve Seat Grinding
  152
- Cylinder Head Reassembly
  155
- Cylinder Head Installation
  156
- Cylinder/Piston
  159
- Specification LA12W & LA15W & LA18W
  161
- Cylinder Removal
  163
- Piston Removal
  165
- Remove Piston Rings
  165
- Piston Ring Installation
  167
- Piston Installation
  168
- Cylinder Installation
  168
- V-Belt Driving System/Kick Starter
  169
- Maintenance Description
  170
- Left Crankcase Cover Removal
  172
- Disassembly of Kick Starter
  172
- Inspection of Kick Starter
  172
- Reassembly of Kick Starter
  173
- Installation of the Left Crankcase Cover
  173
- Driving Belt
  174
- Drive Face
  176
- Reassembly/Installation
  178
- Driven Pulley Installation
  179
- Clutch Outer/Driven Pulley
  180
- Clutch Lining
  181
- Driven Pulley Spring
  181
- Driven Pulley Bearing Inspection
  181
- Clutch Weight Replacement
  182
- Replacement of Driven Pulley Bearing
  184
- Installation of Clutch Outer/Driven Pulley Assembly
  185
- Alternator/Starting Clutch
  186
- Right Crankcase Cover Removal
  188
- A.C.G. Set Removal
  188
- Flywheel Removal
  188
- Starting Clutch
  189
- Starting Clutch Inspection
  190
- Flywheel Installation
  192
- A.C.G. Set Installation
  192
- Right Crankcase Cover Installation
  192
- Crankshaft/Crankcase
  193
- Disassembly of Crankcase
  195
- Crankshaft
  197
- Assembly of Crankcase
  198
- Removal and Inspection of Electric Items 4-
  201
- Operating Cautions & Troubleshooting
  201
- Cautions in Battery Inspection and Generator Charging
  205
- Charge by Generator
  205
- Battery Manufactured Month and Charge Time Comparison
  205
- Starter Motor
  206
- Check Starter Commutator Inspection
  206
- Resistor
  207
- CDI
  207
- Exciting Coil Inspection
  207
- Pulse Coil Inspection
  207
- Removal and Installation of Body 4-
  208
- Removal and Installation of Seat and Cover
  208
- Removal and Inspection of Front Fork & Steering
  212
- Cu8 & Cub
  212
- Cu8-B & Cub-B
  212
- Removal and Assembly of Wheel and Shock Absorber
  213
- Front Wheel
  213
- Rear Wheel
  214
- Shock Absorber
  214
Brake System

216

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