Textron Motors MPE 850 OFF-ROAD Manuals

Manuals and User Guides for Textron Motors MPE 850 OFF-ROAD. We have 2 Textron Motors MPE 850 OFF-ROAD manuals available for free PDF download: Repair Manual, Service Manual

Textron Motors MPE 850 OFF-ROAD Repair Manual (233 pages)

4-Stroke Engine

Brand: Textron Motors | Category: Engine | Size: 6 MB

Table of Contents

4
- About this Document
  9
- Safety
  11
  - Meaning of the Safety Alert Symbol and Signal Words
    11
  - Important Safety Messages
    12
- Basic Instructions for Working on the Engine
  15
  - Before You Begin Working
    15
  - Removing Engine from Vehicle
    15
  - While Working
    15
  - Lift and Transport the Engine
    15
  - Secure the Engine While Working
    15
  - Tightening Torque
    16
  - Cleaning
    16
  - Disposal
    16
  - After Working
    16
  - Updating Engine Control Unit Calibration
    16
  - Checking the Work Carried out
    16
- Tools and Accessories
  17
- Overview of Activities
  22
  - Crankcase
    22
    
    Replacing Crankcase
    22
    
    Replacing Welch Plugs
    22
    
    Replacing Tie Rod
    22
    
    Replacing Plugs
    22
  - Crankcase NA
    22
    
    Replacing Cylinder Liners
    22
    
    Replacing Oil Seal
    23
    
    Replacing Plug
    23
  - Crankcase
    23
    
    Removing Plug
    23
    
    Installing Plug
    23
    
    Replacing Plugs
    23
    
    Removing Fitting
    23
    
    Installing Fitting
    23
    
    Removing Sensor Crankshaft
    23
    
    Installing Sensor Crankshaft
    23
  - Oil Cooler Bracket
    24
    
    Removing Oil Cooler Bracket
    24
    
    Installing Oil Cooler Bracket
    24
    
    Replacing Blanking Cover
    24
    
    Replacing Plug
    24
    
    Sealing Cover Oil Cooler Bracket
    24
  - Generator Cover
    24
    
    Removing Generator Cover
    24
    
    Installing Generator Cover
    24
    
    Replacing Generator Cover
    24
    
    Replacing Oil Seal
    25
    
    Replacing Vent Plug
    25
  - Crank Drive
    25
  - Crankshaft
    25
    
    Removing Crank Drive
    25
    
    Installing Crank Drive
    26
    
    Replacing Crankshaft
    26
    
    Replacing Balance Shaft
    26
    
    Removing Pistons and con Rods
    26
    
    Installing Pistons and con Rods
    27
    
    Replacing Piston
    27
    
    Replacing con Rod
    27
    
    Checking con Rod Bearing Play
    27
    
    Checking Main Bearing Play
    27
  - Stub Shaft
    27
    
    Removing Stub Shaft
    27
    
    Installing Stub Shaft
    27
  - Abdeckung Kurbelwelle
    28
    
    Removing Crankshaft Cover
    28
    
    Installing Crankshaft Cover
    28
  - Cylinder Head
    28
  - Valve Cover
    28
    
    Removing Valve Cover
    28
    
    Installing Valve Cover
    28
    
    Replacing Valve Cover
    28
    
    Removing Ignition Coils
    28
    
    Installing Ignition Coils
    28
  - Cylinder Head
    29
    
    Removing Cylinder Head
    29
    
    Installing Cylinder Head
    29
    
    Replacing Cylinder Head
    29
    
    Removing Spark Plugs
    29
    
    Installing Spark Plugs
    30
    
    Removing Switch Oil Pressure
    30
    
    Installing Switch Oil Pressure
    30
    
    Removing Fitting
    30
    
    Installing Fitting
    30
    
    Replacing Plugs
    30
  - Valve Train
    30
  - Camshaft
    30
    
    Replacing Camshaft
    30
    
    Replacing Timing Chain
    31
    
    Checking and Setting Valve Timing
    31
    
    Replacing Chain Rail
    31
    
    Replacing Chain Guide
    31
  - Rocker Arms
    31
    
    Replacing Rocker Arms
    31
  - Valves
    32
    
    Removing Valve
    32
    
    Installing Valve
    32
  - Cooling System
    32
  - Thermostat Housing
    32
    
    Removing Thermostat Housing
    32
    
    Installing Thermostat Housing
    32
    
    Removing Fitting
    32
    
    Installing Fitting
    32
    
    Replacing Thermostat
    33
    
    Replacing Sensor Coolant Temperature
    33
    
    Replacing Plug Thermostat Housing
    33
    
    Removing Closing Cap Thermostat Housing
    33
    
    Installing Closing Cap Thermostat Housing
    33
  - Coolant Pump
    33
    
    Removing Impeller
    33
    
    Installing Impeller
    33
    
    Removing Coolant Pump
    34
    
    Installing Coolant Pump
    34
  - Oil Cooler
    34
    
    Removing Oil Cooler
    34
    
    Installing Oil Cooler
    34
  - Exhaust System
    34
  - Mounting Exhaust Manifold
    34
    
    Removing/Installing Exhaust System
    34
    
    Replacing Studs
    34
  - Intake Area
    35
  - Intake Manifold
    35
    
    Removing Intake Manifold
    35
    
    Installing Intake Manifold
    35
    
    Replacing Intake Manifold
    35
    
    Removing Sensor Intake Manifold Pressure/Temperature
    35
    
    Installing Sensor Intake Manifold Pressure/Temperature
    35
    
    Replacing Cap
    35
  - Mounting Throttle Body
    35
    
    Removing Throttle Body
    35
    
    Installing Threaded Sleeve
    40
  - Oil Tank
    40
    
    Removing/Installing Oil Tank
    40
  - Engine Mount
    40
  - Lifting Eye
    40
    
    Removing Bracket on the Drive Side
    40
    
    Installing Bracket on the Drive Side
    40
    
    Removing Pipe Clamp
    40
    
    Installing Pipe Clamp
    40
    
    Removing Bracket Across from the Drive Side
    40
6 Working Instructions, Single

41
- List of Working Instructions, Single
  41
- Mount the Engine on the Drive Side of
  44
- Mount the Engine on the Engine Stand
  44
- The Engine Stand
  45
- Mount the Engine Across from the Drive Side of the Engine Stand
  46
- 1.01 Replacing Crankcase
  47
- 1.02 Replacing Welch Plugs
  58
- 1.03 Replacing Tie Rod
  59
- 1.04 Replacing Plugs
  60
- 2.01 Replacing Cylinder Liners
  62
- 2.02 Replacing Oil Seal
  63
- 2.03 Replacing Plug
  65
- 3.01 Removing Plug
  66
- 3.02 Installing Plug
  66
- 3.03 Replacing Plugs
  67
- 3.04 Removing Fitting
  69
- 3.05 Installing Fitting
  69
- 3.06 Removing Sensor Crankshaft
  70
- 3.07 Installing Sensor Crankshaft
  70
- 3.08 Removing Sensor Knock
  71
- 3.09 Installing Sensor Knock
  71
- 1.01 Removing Oil Cooler Bracket
  72
- 1.02 Installing Oil Cooler Bracket
  74
- 2.01 Replacing Blanking Cover
  76
- 2.02 Replacing Plug
  77
- 2.03 Sealing Cover Oil Cooler Bracket
  78
- Removing Generator Cover
  81
- Installing Generator Cover
  82
- Replacing Generator Cover
  85
- Replacing Oil Seal
  86
- Replacing Vent Plug
  87
- Removing Crank Drive
  88
- Installing Crank Drive
  93
- Replacing Crankshaft
  107
- Replacing Balance Shaft
  108
- Removing Pistons and con Rods
  109
- Installing Pistons and con Rods
  111
- Replacing Piston
  113
- Replacing con Rod
  116
- Checking con Rod Bearing Play
  118
- Checking Main Bearing Play
  121
- Removing Stub Shaft
  128
- Installing Stub Shaft
  129
- Installing Crankshaft Cover
  131
- Removing Crankshaft Cover
  131
- Removing Valve Cover
  132
- Installing Valve Cover
  133
- Replacing Valve Cover
  134
- Installing Ignition Coils
  135
- Removing Ignition Coils
  135
- Installing Sensor Camshaft
  136
- Removing Sensor Camshaft
  136
- Removing Cylinder Head
  137
- Installing Cylinder Head
  139
- Replacing Cylinder Head
  143
- Installing Spark Plugs
  151
- Removing Spark Plugs
  151
- Installing Switch Oil Pressure
  152
- Removing Switch Oil Pressure
  152
- Installing Fitting
  153
- Removing Fitting
  153
- Replacing Plugs
  154
- Replacing Camshaft
  156
- Replacing Timing Chain
  160
- Checking and Setting Valve Timing
  164
- Replacing Chain Rail
  166
- Replacing Chain Guide
  167
- Replacing Rocker Arms
  168
- Removing Valve
  171
- Installing Valve
  173
- Removing Thermostat Housing
  176
- Installing Thermostat Housing
  177
- Installing Fitting
  179
- Removing Fitting
  179
- Replacing Thermostat
  180
- Replacing Sensor Coolant Temperature
  181
- Replacing Plug Thermostat Housing
  182
- Installing Closing Cap Thermostat Housing
  183
- Removing Closing Cap Thermostat Housing
  183
- Removing Impeller
  184
- Installing Impeller
  185
- Removing Coolant Pump
  186
- Installing Coolant Pump
  187
- Removing Oil Cooler
  190
- Installing Oil Cooler
  191
- Instructions for Mounting Nuts and Exhaust Gasket
  192
- Replacing Studs
  192
- Removing Intake Manifold
  193
- Installing Intake Manifold
  194
- Installing Sensor Intake Manifold Pressure/Temperature
  195
- Removing Sensor Intake Manifold Pressure/Temperature
  195
- Replacing Cap
  196
- Removing Throttle Body
  197
- Installing Throttle Body
  198
- Replacing Throttle Body
  199
- Replacing Rubber Mount
  200
- Removing Starter
  201
- Installing Starter
  202
- Replacing Starter
  203
- Removing Generator
  204
- Installing Generator
  206
- Removing Fuel Rail
  209
- Installing Fuel Rail
  210
- Replacing Injector
  211
- Removing Suction Pump Cover
  213
- Installing Suction Pump Cover
  214
- Replacing Suction Pump Cover
  216
- Removing Oil Suction Pump
  217
- Installing Oil Suction Pump
  218
- Replacing Fitting
  219
- Removing Intermediate Gear Suction Pump
  220
- Installing Intermediate Gear Suction Pump
  221
- Removing Oil Pressure Pump
  222
- Installing Oil Pressure Pump
  223
- Removing Oil Pressure Valve
  224
- Installing Oil Pressure Valve
  225
- Installing Oil Filter
  226
- Removing Oil Filter
  226
- Installing Threaded Sleeve
  227
- Removing Threaded Sleeve
  227
- Installing Bracket on the Drive Side
  228
- Removing Bracket on the Drive Side
  228
- Installing Pipe Clamp
  229
- Removing Pipe Clamp
  229
- Installing Bracket Across from the Drive Side
  230
- Removing Bracket Across from the Drive Side
  230

Textron Motors MPE 850 OFF-ROAD Service Manual (62 pages)

4-Stroke Engine

Brand: Textron Motors | Category: Engine | Size: 1 MB

Table of Contents
4
1 About this Document

6
- Meaning of Symbols and Signal Words
  6
2 Safety

7
- Meaning of Safety Alert Symbol and Signal Words
  7
- Important Safety Messages
  8
3 Description

10
- Intended Use
  10
- Identification
  10
- Fuel
  11
- Engine Oil
  11
- Coolant
  12
- Engine Components and Information
  13
- Protective Functions
  15
- Technical Specifications
  17
- Supported Vehicle Equipment
  18
- Lights in Vehicle
  18
4 Operation

20
- Service Intervals
  20
- Operation During the Break-In Period
  21
- Operating Engine
  22
- Checking Coolant Level
  22
- Put the Engine into Operation
  23
- Checking Oil Level
  24
- Take the Engine out of Operation
  26
- Transport and Storage of the Vehicle
  27
5 Special Scenarios

28
- Engine Storage for more than 90 Days
  28
6 Malfunctions

29
- Malfunctions Table
  29
7 Dealer and Servicing Network

31
- Locating a Workshop
  31
- Tools and Parts
  31
- Repairs
  31
8 Service Tasks in the Workshop

32
- Safety Messages Workshop
  32
- SHB MPE850 Rev a
  32
- Tools and Accessories
  33
- Service Parts
  33
- Diagnostic Case
  33
- Equipment Workshop
  34
- Supplies
  35
- Changing Engine Oil and Oil Filter
  36
- Checking and Adjusting Valve Lash
  39
- Checking Valve Lash
  39
- Adjusting Valve Lash with Valve Adjustment Kit
  43
- Adjusting Valve Lash Without Special Tool
  46
- Replacing Spark Plugs
  49
- Checking Spark Plugs
  51
- Changing Coolant
  54
- Replacing Fuel Filter
  56
- Preparing the Engine for Storage
  57
- Disposal
  58
9 Confirmation of Service Tasks

59
Appendix

61
- Engine Manufacturer
  61
- Index
  62

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Textron Motors MPE 850 OFF-ROAD Service Manual (62 pages)

Table of Contents

1 About this Document

2 Safety

3 Description

4 Operation

5 Special Scenarios

6 Malfunctions

7 Dealer and Servicing Network

8 Service Tasks in the Workshop

9 Confirmation of Service Tasks

Appendix

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