Terex Z45EM-101 Manuals

Manuals and User Guides for Terex Z45EM-101. We have 1 Terex Z45EM-101 manual available for free PDF download: Service And Repair Manual

Terex Z45EM-101 Service And Repair Manual (143 pages)

Brand: Terex | Category: Lifting Systems | Size: 3 MB

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2
Safety Rules
4
Table of Contents
6
Specifications
11
Machine Specifications
11
Performance Specifications
12
Hydraulic Oil Specifications
12
Hydraulic Component Specifications
15
Manifold Component Specifications
15
Kubota D1105 Engine Specifications
16
Kohler KDW1404 Engine Specifications
17
Machine Torque Specifications
18
Machine Component Weights
18
Hydraulic Hose and Fitting Torque Specifications
19
Torque Procedure
20
Repair Procedures
22
Introduction
22
Cailbration Process Steps
24
Platform Controls
25
How to Adjust the Joystick Threshold Setting
26
How to Adjust the Maximum Speed Setting (Hydraulic Functions)
27
How to Adjust the Function Ramp Rate Setting
29
How to Calibrate Booms Angle Sensors
31
How to Clear the Fault History
32
Platform Components
33
Platform Leveling Slave Cylinder
33
Platform Rotator
34
Platform Overload System
35
How to Perform a Zero Load Platform Calibration
35
How to Perform a Full Load Platform Calibration
36
How to Replace the Platform Overload Load Cell
38
How to Reset Overload Recovery Message
39
Jib Boom Components
40
Jib Boom
40
Jib Boom Lift Cylinder
41
Primary Boom Components
42
Cable Track
42
How to Repair the Cable Track
44
Primary Boom
44
How to Disassemble the Primary Boom
46
Primary Boom Lift Cylinder
47
Primary Boom Extension Cylinder
48
Platform Leveling Master Cylinder
49
Secondary Boom Components
50
Secondary Boom
51
Secondary Boom Lift Cylinders
55
Engines
56
RPM Adjustment
56
How to Replace the Motor Tach Sensor
56
Ground Controls
57
Control System Fault Recovery Switch
57
How to Use Control System Fault Recovery Switch
57
Hydraulic Pumps
58
Function Pump
58
How to Check the Function Pump Calibration
59
Manifolds
60
Function Manifold Components
60
Valve Adjustments - Function Manifold
64
How to Adjust the Proportional Relief Valve and Hydraulic Pressure Sensor
64
How to Adjust the Secondary Boom down Relief Valve
65
Jib Boom / Platform Rotate Manifold Components
66
Turntable Rotation Manifold Components
67
Directional Valve Manifold Components
68
How to Set up the Directional Valve Linkage
69
How to Test a Coil Diode
71
Turntable Rotation Components
72
Turntable Rotation Assembly
72
How to Replace the Universal Tilt Sensor
73
How to Calibrate the Universal Tilt Sensor
73
Axle Components
74
Oscillating Axle Cylinders
74
How to Remove the Steer Cylinder
75
How to Calibrate the Steer Angle Sensor
75
Fault Codes
77
Introduction
77
Control System Fault Codes
78
Fault Codes Ground Controls
78
How to Retrieve Control System Fault Codes - Platform Controls
79
Control System Fault Codes
81
Navigation Menus
105
Top Menu
105
Faults Navigation Menu
106
Options Navigation Menu
107
Settings Navigation Menu
108
Advanced and Drive Navigation Menu
109
Schematics
111
Introduction
111
Electrical Symbol Legend
112
Hydraulic Symbols Legend
113
Electrical Component and Wire Color Legends
114
Kubota Engine Fuse and Relay Module
118
Kohler Engine Fuse and Relay Module
119
Limit Switch/Angle Sensor Legend
120
Electrical Schematics
121
Electrical Schematic, Chassis and Turntable
122
Electrical Schematic, TCON
123
Electrical Schematic, PCON
126
Electrical Schematic, Kubota Engine Models
127
Electrical Schematic, Kohler Engine Models
130
Electrical Schematic, Front Motor Controllers
131
CAN Bus Wiring Diagram
134
Power Cable Wiring Diagram
135
AC / DC Junction Box Wiring Diagram
138
RCBO Option Wiring Diagram
139
Hydraulic Schematics
141
Hydraulic Schematic
142

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Terex Z45EM-101 Manuals

Terex Z45EM-101 Service And Repair Manual (143 pages)

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