Terex Genie Z4525D-940 Manuals

Manuals and User Guides for Terex Genie Z4525D-940. We have 1 Terex Genie Z4525D-940 manual available for free PDF download: Service And Repair Manual

Terex Genie Z4525D-940 Service And Repair Manual (121 pages)

Brand: Terex | Category: Lifting Systems | Size: 7 MB

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2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
11
Machine Specifications
11
Performance Specifications
11
Hydraulic Oil Specifications
12
Hydraulic Component Specifications
15
Machine Torque Specifications
16
Generator Specifications
16
Kubota Z482-E2B/E3B Engine Specifications
17
Hydraulic Hose and Fitting Torque Specifications
18
Torque Procedure
19
SAE and Metric Fasteners Torque Charts
21
Repair Procedures
22
Introduction
22
Platform Controls
24
Controllers
24
Platform Components
26
Platform Leveling Slave Cylinder
26
How to Bleed the Slave Cylinder
27
Platform Rotator
28
Jib Boom Components
30
Jib Boom
30
Jib Boom Lift Cylinder
31
Primary Boom Components
33
Cable Track
33
How to Remove the Cable Track, Z-45/25
33
How to Remove the Cable Track, Z-45/25J
35
How to Repair the Primary Boom Cable Track
37
Primary Boom
37
How to Disassemble the Primary Boom
39
Primary Boom Lift Cylinder
40
Primary Boom Extension Cylinder
41
Platform Leveling Master Cylinder
42
Secondary Boom Components
43
Secondary Boom
44
Secondary Boom Lift Cylinders
49
Engines
50
Timing Adjustment
50
RPM Adjustment
50
Engine Drive Pulley
50
How to Remove the Engine Drive Pulley
50
How to Install the Engine Drive Pulley
51
Generator
53
Generator Pulley
53
How to Remove the Generator Pulley
53
How to Install the Generator Pulley
53
Generator Belts
54
Generator Voltage Regulator
54
How to Adjust the Generator Voltage Regulator
54
How to Replace the Voltage Regulator
55
Hydraulic Pumps
57
Auxiliary Pump
57
Function Pump
58
Manifolds
59
Function Manifold Components
59
Valve Adjustments - Function Manifold
61
How to Adjust the System Relief Valve
61
How to Adjust the Secondary Boom down Relief Valve
61
Jib Boom / Platform Rotate Manifold Components
62
Turntable Rotation Manifold Components
63
Valve Coils
64
How to Test a Coil Diode
64
Turntable Rotation Components
66
Turntable Rotation Assembly
66
Motor Controllers
67
Motor Controller
67
Steer Axle Components
68
12-1 Hub and Bearings
68
How to Remove the Hub and Bearings
68
How to Install the Hub and Bearings
68
Fault Codes
70
Introduction
70
Fault Code Charts
72
Schematics
76
Introduction
76
Electrical Symbol Legend
77
Hydraulic Symbols Legend
78
Electrical Schematics - Options
79
Platform Options Wiring Diagram
80
Engine Panel Wiring Diagram
81
Power Panel Wiring Diagram
84
CTE Option Wiring Diagram, (CE)
85
Charger Interlock Option
88
Hydraulic Schematics
89
Hydraulic Schematic
90
Electrical Schematics - ANSI and CSA Models
91
Electrical Schematic, (ANSI / CSA)
92
Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA)
96
Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA)
97
Platform Control Box Wiring Diagram, (ANSI / CSA)
100
Electrical Schematics - CE Models
101
Electrical Schematic, (CE)
102
Ground Control Box Terminal Strip Wiring Diagram, (CE)
106
Ground Control Box Switch Panel Wiring Diagram, (CE)
107
Platform Control Box Wiring Diagram, (CE)
110
Electrical Schematics - as Models
111
Electrical Schematic, (AS)
112
Ground Control Box Terminal Strip Wiring Diagram, (AS)
116
Ground Control Box Switch Panel Wiring Diagram, (AS)
117
Platform Control Box Wiring Diagram, (AS)
120

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Terex Genie Z4525D-940 Manuals

Terex Genie Z4525D-940 Service And Repair Manual (121 pages)

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