Terex S45XCH-3291 Manuals

Manuals and User Guides for Terex S45XCH-3291. We have 1 Terex S45XCH-3291 manual available for free PDF download: Service And Repair Manual

Terex S45XCH-3291 Service And Repair Manual (177 pages)

Brand: Terex | Category: Lifting Systems | Size: 4 MB

Introduction
2
Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
13
Machine Specifications
13
Performance Specifications
14
Hydraulic Oil Specifications
14
Hydraulic Component Specifications
17
Manifold Component Specifications
18
Ford MSG-425 EFI Engine Specifications
19
Deutz D2011 L03I Engine Specifications
20
Deutz D 2.9 L4 Tier IV Engine Specifications
21
Deutz D 2.9 L4 Stage IV Engine Specifications
22
Deutz TD 2.2 L3 Engine Specifications
23
Perkins 404F-E22T Engine Specifications
24
Machine Torque Specifications
25
TRAX Torque Specifications
25
Machine Component Weights
26
Hydraulic Hose and Fitting Torque Specifications
27
Torque Procedure
28
Repair Procedures
30
Introduction
30
Control System
32
1 ALC-600 Platform Control Module
32
Service Mode
33
Full Machine Calibration
33
Machine Functions
34
How to Adjust the Machine Maximum Speed Setting
34
How to Adjust the Joystick Ramp Rate Setting
35
How to Adjust the Joystick Threshold Setting
36
How to Enter ALC600 Software Update Mode
36
Display Module Menus
37
How to Replace the Display Controller (DISCON) Module
43
How to Replace the Ground Control Overlay
44
Platform Components
47
Platform Leveling Slave Cylinder
47
Platform Rotator
48
Platform Overload System
51
How to Perform a Zero Load Platform Calibration
51
How to Perform a Full Load Platform Calibration
52
How to Replace the Platform Overload Load Cell
54
Platform
55
Jib Boom Components
56
Jib Boom
56
Jib Boom Lift Cylinder
57
Primary Boom Components
58
Cable Track
58
How to Remove the Cable Track
58
How to Repair the Cable Track
59
Boom
59
Boom Lift Cylinder
62
Boom Extension Cylinder
63
Platform Leveling Master Cylinder
64
Primary Boom Angle Sensor Calibration
65
Boom Length Sensor
66
Engines
67
RPM Adjustment - Deutz Models
67
RPM Adjustment - Perkins Models
67
Flex Plate
67
How to Install the Pump and Bell Housing Assembly
70
Diesel Particle Filter Regeneration - Deutz TD 2.2 L3
71
Hydraulic Pump
72
Function Pump
72
Drive Pump
73
Manifolds
75
Function Manifold Components
75
Valve Adjustments - Function Manifold
79
How to Adjust the Boom Extend Relief Valve
79
Jib Boom and Platform Rotate Manifold Components
80
Traction Manifold Components, 4WD
81
Valve Adjustments, Traction Manifold
83
Valve Adjustment - Oscillate Relief Valve
83
How to Set up the Oscillate Directional Valve
84
Generator Manifold Components
85
Valve Coils
86
How to Test a Coil Diode
87
Turntable Rotation Components
88
Turntable Rotation Assembly
88
How to Adjust the Turntable Rotation Gear Backlash
89
How to Calibrate the Turntable Tilt Sensor
90
Axle Components
92
Oscillating Axle Cylinders
92
Track Components
93
Track Assembly
93
Fault Codes
95
Introduction
95
Control System Fault Codes
96
How to Retrieve Control System Fault Codes
96
Control System Fault Codes
97
Engine Fault Codes
113
Deutz D 2.9 L4 Tier IV Engine Fault Codes
114
Deutz TD 2.2 L3, D/TD 2.9 L4 Stage IV Engine Fault Codes
125
Perkins 404F-E22T Engine Fault Codes
135
Ford MSG-425 Engine Fault Codes
137
Schematics
142
Introduction
142
Electrical Symbol Legend
143
Hydraulic Symbols Legend
144
Limit Switch Location Legend
145
Engine Relay Layout - All Engines Except Perkins 404F
146
Engine Relay Layout - Perkins 404F-22T
147
Kw Generator Receptacle Wiring
148
Kw Generator Receptacle Wiring
149
12 Kw Generator Receptacle Wiring
150
Connector Pin Legend
151
Electrical Schematics
153
Electrical Schematic, Turntable Controller
153
Models Without Recovery Module
154
Electrical Schematic, Turntable Controller, Models with Recovery Module
155
Electrical Schematic, Platform Controller
158
Electrical Schematic, Deutz D2011 L03I Engine
159
Electrical Schematic, Deutz TD 2.2 L3 Engine
162
Electrical Schematic, Deutz D 2.9 L4 Stage IV Engine
166
Electrical Schematic, Deutz D 2.9 L4 Tier IV Engine
170
Electrical Schematic, Perkins 404F-E22T Engine
171
Electrical Schematic, Ford MSG-425 EFI Engine
174
Hydraulic Schematics
175
Hydraulic Schematic
175

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Terex S45XCH-3291 Service And Repair Manual (177 pages)

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