Terex Genie Z45/25J DC Manuals

Manuals and User Guides for Terex Genie Z45/25J DC. We have 4 Terex Genie Z45/25J DC manuals available for free PDF download: Maintenance Manual, Service And Repair Manual

Terex Genie Z45/25J DC Maintenance Manual (198 pages)

Brand: Terex | Category: Boom Lifts | Size: 8 MB

Terex Genie Z45/25J DC Maintenance Manual (192 pages)

Brand: Terex | Category: Boom Lifts | Size: 5 MB

Terex Genie Z45/25J DC Maintenance Manual (185 pages)

Brand: Terex | Category: Boom Lifts | Size: 4 MB

Terex Genie Z45/25J DC Service And Repair Manual (101 pages)

Brand: Terex | Category: Lifting Systems | Size: 9 MB

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2
Revision History
3
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
11
Machine Specifications
11
Performance Specifications
11
Hydraulic Oil Specifications
12
Hydraulic Component Specifications
15
Machine Torque Specifications
16
Machine Component Weights
16
Hydraulic Hose and Fitting Torque Specifications
17
Torque Procedure
18
SAE and Metric Fasteners Torque Charts
20
Repair Procedures
21
Introduction
21
Platform Controls
23
Controllers
23
Platform Components
25
Bellcrank Platform Leveling Cylinder
25
How to Bleed the Platform Leveling Cylinder
26
Platform Rotator
27
Platform Overload System
28
Jib Boom Components
31
Jib Boom
31
Jib Boom Lift Cylinder
32
Primary Boom Components
34
Cable Track
34
How to Remove the Cable Track, Z-45/25
34
How to Remove the Cable Track, Z-45/25J
35
How to Repair the Primary Boom Cable Track
37
Primary Boom
38
How to Disassemble the Primary Boom
39
Primary Boom Lift Cylinder
40
Primary Boom Extension Cylinder
41
Upper Pivot Platform Leveling Cylinder
42
Secondary Boom Components
44
Secondary Boom
45
Secondary Boom Lift Cylinders
49
Hydraulic Pump
50
Auxiliary Pump
50
Function Pump
51
Manifolds
52
Function Manifold Components
52
Valve Adjustments - Function Manifold
54
How to Adjust the System Relief Valve
54
How to Adjust the Secondary Boom down Relief Valve
54
Jib Boom / Platform Rotate Manifold Components
55
Turntable Rotation Manifold Components
56
Valve Coils
57
Turntable Rotation Components
58
Turntable Rotation Assembly
58
Motor Controllers
59
Motor Controller
59
Steer Axle Components
60
10-1 Hub and Bearings
60
How to Remove the Hub and Bearings
60
How to Install the Hub and Bearings
60
Fault Codes
62
Introduction
62
Fault Code Charts
64
Schematics
68
Introduction
68
Electrical Symbol Legend
69
Hydraulic Symbols Legend
70
Electrical Schematics - Options
71
Platform Options Wiring Diagram
72
Power Panel Wiring Diagram
73
CTE Option Wiring Diagram, (CE)
76
Charger Interlock Option
77
Hydraulic Schematics
79
Hydraulic Schematic
80
Electrical Schematics - ANSI / CSA / as Models
81
Electrical Schematic, (ANSI / CSA / AS)
82
Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA / AS)
86
Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA / AS)
87
Platform Control Box Wiring Diagram, (ANSI / CSA / AS)
90
Electrical Schematics - CE Models
91
Electrical Schematic, (CE)
92
Ground Control Box Terminal Strip Wiring Diagram, (CE)
96
Ground Control Box Switch Panel Wiring Diagram, (CE)
97
Platform Control Box Wiring Diagram, (CE)
100

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Terex Genie Z45/25J DC Manuals

Terex Genie Z45/25J DC Maintenance Manual (198 pages)

Table of Contents

Terex Genie Z45/25J DC Maintenance Manual (192 pages)

Table of Contents

Safety Rules

Performance Specifications

Torque Specifications

Engine Specifications

Hydraulic Specifications

Maintenance Procedures

Commissioning Procedures

Quarterly Maintenance Procedures

Annual Maintenance Procedures

Terex Genie Z45/25J DC Maintenance Manual (185 pages)

Table of Contents

Terex Genie Z45/25J DC Service And Repair Manual (101 pages)

Table of Contents

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