User Manuals: Terex Genie Z-22 IC Articulated Boom Lift

Manuals and User Guides for Terex Genie Z-22 IC Articulated Boom Lift. We have 1 Terex Genie Z-22 IC Articulated Boom Lift manual available for free PDF download: Service And Repair Manual

Terex Genie Z-22 IC Service And Repair Manual (157 pages)

Brand: Terex | Category: Boom Lifts | Size: 8 MB

Introduction
2
Find a Manual for this Model
2
Revision History
3
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
15
Machine Specifications
15
Machine Component Weights
16
Performance Specifications
16
Hydraulic Specification
17
Hydraulic Component Specifications
19
Machine Torque Specifications
20
Kubota WG-972 Engine Specifications
21
GM .998L Engine Specifications
22
Kubota D1105 Engine Specifications
23
Perkins 403D-11 Engine Specifications
24
Perkins 403F-11 Engine Specifications
25
Hydraulic Hose and Fitting Torque Specifications
26
Torque Procedure
27
SAE and Metric Fasteners Torque Charts
29
Repair Procedures
30
Introduction
30
Platform Controls
32
Drive Joystick
32
How to Adjust the Drive Joystick
32
Boom Function Speed Controller Adjustments
34
Platform Components
36
Platform Leveling Slave Cylinder
36
How to Remove the Platform Leveling Slave Cylinder
36
How to Bleed the Leveling Slave Cylinder
36
Platform Rotator
37
How to Remove the Platform Rotator
37
How to Bleed the Platform Rotator
38
Platform Overload System
39
How to Calibrate the Platform Overload System (if Equipped)
39
Jib Boom Components
40
Jib Boom
40
How to Remove the Jib Boom
40
Jib Boom Bell Crank
41
How to Remove the Jib Boom Bell Crank
41
Jib Boom Lift Cylinder
41
How to Remove the Jib Boom Lift Cylinder
41
Primary Boom Components
43
Cable Track
43
How to Repair the Primary Boom Cable Track
43
Primary Boom
43
How to Shim the Primary Boom
43
How to Remove the Primary Boom
44
How to Disassemble the Primary Boom
46
Primary Boom Lift Cylinder
47
How to Remove the Primary Boom Lift Cylinder
47
Primary Boom Extension Cylinder
48
How to Remove the Primary Boom Extension Cylinder
48
Platform Leveling Master Cylinder
50
How to Remove the Platform Leveling Master Cylinder
50
Secondary Boom Components
52
Secondary Boom
53
How to Disassemble the Secondary Boom
53
Secondary Boom Lift Cylinders
56
How to Remove the Secondary Boom Lift Cylinders
56
Engines
58
Kubota Diesel Models
58
Timing Adjustment
58
How to Check the Glow Plugs
58
RPM Adjustment
58
How to Remove the Flex Plate
59
How to Install the Flex Plate
59
Coolant Temperature and Oil Pressure Switches
60
Kubota Gasoline / LPG Models
60
Choke Adjustment
60
Timing Adjustment
60
Carburetor Adjustment
60
RPM Adjustment
60
How to Remove the Flex Plate
61
How to Install the Flex Plate
61
Coolant Temperature and Oil Pressure Switches
62
Perkins Diesel Models
62
Timing Adjustment
62
RPM Adjustment
62
How to Remove the Flex Plate
63
How to Install the Flex Plate
63
Coolant Temperature and Oil Pressure Switches
64
GM .998L Models
64
Timing Adjustment
64
How to Remove the Flex Plate
65
How to Install the Flex Plate
65
Hydraulic Pumps
66
Auxiliary Pump
66
How to Test the Auxiliary Pump
66
How to Remove the Auxiliary Pump
66
Function Pump
67
How to Test the Function Pump
67
How to Removet the Function Pump
67
Drive Pump
68
How to Remove the Drive Pump
68
How to Prime the Drive Pump
68
Manifolds
69
8-1 Function Manifold Components
69
Valve Adjustments - Function Manifold
73
How to Adjust the Primary Boom down Relief Valve
73
How to Adjust the Secondary Boom down Relief Valve
73
Jib Boom and Platform / Jib Boom Rotate Manifold Components
74
Brake/Two-Speed Manifold Components
75
Traction Manifold Components, 2WD
76
Traction Manifold Components, 4WD
77
Valve Adjustments, 4WD Traction Manifold
79
Valve Coils
80
How to Test a Coil
80
Valve Coil Resistance Specification
80
How to Test a Coil Diode
81
Fuel and Hydraulic Tanks
82
Fuel Tank
82
How to Remove the Fuel Tank
82
Hydraulic Tank
83
How to Remove the Hydraulic Tank
83
Turntable Rotation Components
84
Turntable Rotation Hydraulic Motor
84
How to Remove the Turntable Rotation Motor
84
Axle Components
85
Hub and Bearings, 2WD Models
85
How to Remove the Hub and Bearings
85
How to Install the Hub and Bearings
85
Fault Codes
86
Introduction
86
How to Retrieve Engine Fault Codes Perkins 403F-11 Models
87
How to Retrieve Engine Fault Codes GM .998L Models
87
GM Fault Code Chart
89
Schematics
95
Introduction
95
Electrical Symbol Legend
96
Hydraulic Symbols Legend
97
Electrical Component and Wire Color Legends
98
Electrical Schematics - Gasoline/Lpg Models
101
Electrical Schematic - Gasoline/Lpg Kubota WG972 Models (from Serial Number Z3413-9461)
102
Electrical Schematic - Gasoline/Lpg Kubota WG972 Models
102
Ground Control Box Switch Panel Wiring Diagram - Gasoline/Lpg Models
106
Ground Control Box Terminal Strip Wiring Diagram - Gasoline/Lpg Models
107
Platform Control Box Wiring Diagram - Gasoline/Lpg Models
110
(From Serial Number Z3413-9461)
112
Ground Control Box Switch Panel Wiring Diagram - Gasoline/Lpg GM .998L Models
116
Platform Control Box Wiring Diagram - Gasoline/Lpg Models
118
Electrical Schematics - Diesel Models
119
Electrical Schematic - Diesel Models from Z3413-9461 (ANSI / CSA)
120
Ground Control Box Switch Panel Wiring Diagram - Diesel Models
124
Ground Control Box Terminal Strip Wiring Diagram
125
Diesel Models from Serial Number Z3413-9461 (ANSI / CSA)
125
Platform Control Box Wiring Diagram
128
Diesel Models from Serial Number Z3413-9461 (ANSI / CSA)
128
Electrical Schematic - Diesel Models from Z3413-9461 (CE / AS)
130
Ground Control Box Switch Panel Wiring Diagram - Diesel Models
134
Ground Control Box Terminal Strip Wiring Diagram
135
Diesel Models from Serial Number Z3413-9461 (CE / AS)
135
Platform Control Box Wiring Diagram - Diesel Models from Serial Number
138
Z3413-9461 (Ansi / Csa)
138
Electrical Schematics - Options
139
GM .998L Engine Schematic
140
GM Engine Harness Diagram
141
Kubota D1105 Engine Schematic
144
Perkins 403F-11 Engine Schematic
145
Manifold and Limit Switch Wiring Diagram
148
Hydraulic Schematics
149
Hydraulic Schematic, 2WD Models
150
Hydraulic Schematic, 4WD Models
154

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User Manuals: Terex Genie Z-22 IC Articulated Boom Lift

Terex Genie Z-22 IC Service And Repair Manual (157 pages)

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