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Terex 360310 Manuals
Manuals and User Guides for Terex 360310. We have
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Terex 360310 manual available for free PDF download: Operating Instructions Manual
Terex 360310 Operating Instructions Manual (320 pages)
Mobile hydraulic loading machine
Brand:
Terex
| Category:
Construction Equipment
| Size: 31.61 MB
Table of Contents
Table of Contents
4
1 Foreword 1
17
General Information
17
Intended Use
17
Misuse
18
Introduction
18
Warranty and Maintenance
18
Type Plates and Vehicle Identification Number
19
Diesel Engine and Exhaust System
19
Loading Machine
19
Environmental Standards
20
Notes on Using the Operating Instructions
20
Abbreviations and Terms
20
References to Pictures and Items
20
Operating Instructions Provided by Outside Suppliers
20
Copyright
20
Table of Contents
21
2 Safety and Accident Prevention 2
23
General Safety Notes
23
Safety Alert Symbol
23
Signal Word
23
Structure of the Safety Instructions
23
Safety Signs and Color Symbols
24
Locations on the Machine
24
General
33
Declaration of Conformity
33
General Safety
33
Avoiding Crushing and Burns
34
Avoiding Fire and Explosion
35
Safe Operation Despite Obscured View
35
Putting the Machine into Operation Safely
36
Starting the Machine Safely
36
Safe Working with the Machine
37
Parking the Machine Safely
38
Transporting the Machine Safely
38
Hoisting (Optional)
39
Towing the Machine Safely
39
Residual Risk
40
Safe Maintenance of the Machine
40
General Safety
40
Safety Instructions for Replacing the (Optional) XENON Lamp
40
Cleaning the Machine
42
Repairs on the Machine
42
Electrical System
43
Hydraulic Hoses and Hose Lines
43
Hydroaccumulators
43
Lubricants, Coolants and Fuels
45
Refrigerant
45
Cab Which Can be Raised and Moved Forwards
45
Cab Protective Grating
45
Fops/Protective Roof Grating Conforming to DIN en ISO 3449-II
45
Fops/Front Protective Roof Grating Conforming to DIN en ISO 10262
46
Equipment and Attachment Parts
46
Additional Devices (Wireless, Mobile, Radio)
46
Retrofitting an Electric Motor
46
Technical Data 3
47
3 Technical Data 3
49
General Structure
49
Working Range of the Machine
50
Working Range Diagram (16.5 M Loading Equipment)
50
Table of Carrying Capacity (16.5 M Loading Equipment)
51
Working Range Diagram (18 M Loading Equipment)
52
Table of Carrying Capacity (18 M Loading Equipment)
53
Working Range Diagram (18 M Loading Equipment Cranked)
54
Carrying Capacity Table (18 M Loading Equipment Cranked)
55
Dimensions
56
Uppercarriage and Undercarriage
56
Work Equipment 16.5 M and 18 M
57
Loading Equipment 18 M Cranked
58
Technical Data
58
Technical Data 3
59
Equipment (Optional)
61
Work Attachments
62
Display and Control Elements 4
63
4 Display and Control Elements 4
65
Display and Control Elements in the Cab
66
Cab Overview
66
Four-Way Control Lever
68
Control Panel
69
Operating Concept
70
Control Units Overview
70
ISO Control System
71
Fuchs Control System
72
O&K Control System
73
Liebherr Control System
74
ISO Control System: Steering with a Four-Way Control Lever (Optional)
75
Fuchs Control System: Steering with a Four-Way Control Lever (Optional)
76
O&K Control System: Steering with a Four-Way Control Lever (Optional)
77
Liebherr Control System: Steering with a Four-Way Control Lever (Optional)
78
Display Screens
79
Multifunction Display
79
Operating States
79
Structure
79
Function and Application
80
Mode Setting Following Engine Start
80
Multifunction Button with ECO and Power Mode
80
Switch the Mode Functions
80
Multifunction Button Functions
81
Focus and Multifunction Display
82
Navigation and Input
82
Sensitive Areas
82
The Focus
82
Focus and Multifunction Button
83
Exiting a Display Screen
84
Overview Multifunction Display - Menu Structure
85
Overview of Symbols
87
Main Control Display
87
Main Control Display Symbol
87
Function Menu
89
Main Control Display Screens
90
Main Control Display
90
Speed and FINE MODE Menu
92
Gear Shift
93
Operating Hours, Date, Time, Fuel Consumption
94
Function Menu
95
Rear View Camera
96
Magnet System (Optional)
97
Normal Magnet System Display with Operating Mode Selection Menu
97
Comfort Magnet System Display
98
Reversing Fan (Optional)
99
Main Menu
100
Main Menu Display Screens
100
Display Settings
101
Service Menu
102
Canopen Diagnostics
103
Diagnostics Menu
103
Operating Hours
104
ECU Diagnostics
105
ECU Diagnostics: DM1
105
LMB/HRB Diagnostics
106
Grease Lubrication System Diagnostics
107
Magnet System Diagnostics
108
System Information
109
User Settings (Optional)
109
Reversing Fan Pause Times (Optional)
110
Set Limits (Optional)
111
Operation
113
5 Operation
116
Safety
117
Armrest Switch
117
Emergency Lowering of Cab
117
Protection Function of the Cab
117
Emergency Exit and Emergency Hammer
118
Fire Extinguisher (Optional)
118
Preparations
118
Using Climbing Aids
119
Safety Rules
119
Maintenance Ladder
121
The Cab as Workplace
122
Adjusting the Operator's Seat
122
Starting and Shutting down the Diesel Engine
126
Battery Isolator Switch
126
Safety Rules
126
Switching off the Diesel Engine in a Controlled Manner
129
Switching off the Diesel Engine in an Uncontrolled Manner
129
After Starting
130
Checking the Diesel Particle Filter Status
130
Carry out Lamp Test
132
Checking the Control Unit
133
Adapting the Loading Machine to the Work Task
134
Warming up the Loading Machine
134
Setting the Diesel Engine Speed and FINE MODE
135
Setting FINE MODE
136
General Settings
137
Heating
138
Air Conditioning
139
Bottle Holder and Lunchbox Temperature Control
140
Supplementary Heating (Optional)
141
Driving Headlamps
143
Operating the Windshield Wipers
144
Switching on / off
144
Intermittent Wiping Preset
145
Operating Signals
146
Direction Indicators
146
Hazard Warning Lights
146
Horn
146
Operating the Rotating Beacon (Optional)
146
Positioning the Cab
147
Safety Rules
147
Positioning the Cab
148
Retracting or Extending Outrigger
149
4-Point Outrigger
149
Safety Rules
149
Individually Controlled Support (Optional)
150
Locking or Unlocking the Oscillating Axle
151
Safety Rules
151
Locking and Unlocking
152
Traveling
153
Safety Rules
153
Setting the Machine in Motion
155
Fully Applied
157
Driving Downhill and Uphill
158
Steering
158
Charging
159
Safety Rules
159
Positioning the Loading Machine
160
Moving the Loading Equipment
161
Turning and Braking the Uppercarriage
162
Operating the Grab
164
Hoisting (Optional)
165
General
165
Safety Rules
165
Parking the Loading Machine
166
Important Functions
168
Close-Range Expansion
168
Overload Warning Device for Hoisting (Optional)
170
Height Limitation (Optional)
171
Range Limiting (Optional)
173
Boom Float Function (Optional)
175
Increasing the Operating Pressure
177
Auto-Idling System
178
Auto-Idling System with Automatic Engine Shutdown (Optional)
179
Reversing Fan Mode (Optional)
182
Disabling Travel and Work Functions
184
Key Switches (Optional)
185
Additional Equipment
186
Magnet System (Optional)
186
Dozer Blade (Optional)
195
Steering with a Four-Way Control Lever (Optional)
196
Monitoring the Machine During Operation
197
Monitoring Strategy
197
Coolant Temperature
198
Coolant Level
199
Oil Pressure
200
Charge Air Temperature
201
Air Filter Differential Pressure
202
Fuel Prefilter
202
Hydraulic Fluid Temperature
203
Hydraulic Oil Level
204
Hydraulic Oil Filter (Main and Auxiliary Circuits)
205
Diesel Particle Filter Soot Loading
206
Bypassing the Shutdown Function
207
Recovery, Loading and Transport 6
209
Recovery, Loading and Transport 6
211
Towing the Machine
211
Recovery of the Machine
215
Loading with a Crane
215
Flat Bed Trailer Loading
217
Table of Contents
219
Safety and Environmental Protection
221
Safety Rules
221
Safe Working Positions
222
Discharging Residual Pressure in the Hydraulic Circuit
223
Battery Isolator Switch
224
Regeneration Key Switch
224
General Information
225
Maintenance and Wearing Parts
225
Disposal of Fuels, Lubricants and Coolants
225
Regular Oil Analyses
225
Welding
226
Crack Test on the Machine
227
Fuels, Lubricants and Coolants
228
Filling Quantities
229
Specifications for Fuels, Lubricants and Coolants
230
Alternative Recommendations for Other Temperature Ranges
232
Biodegradable Hydraulic Fluid PANOLIN HLP SYNTH
232
Notes for Use in Winter
233
Jobs before Putting the Machine into Operation
234
Checking the Engine Oil Level
234
Fuel System
235
Check Hydraulic Oil Level
238
Cleaning the Cooler
239
Tires
240
Electrical Equipment
241
Overview of Lubricating Points
242
Automatic Central Lubrication System for Uppercarriage, Loading Equipment and Work Attachment Mounting
245
Grab Spherical Plain Bearing
246
Filling the Grease Container on the Uppercarriage
246
Cab Door
247
Monitoring, Maintenance and Inspection Plans
248
Initial Inspection (Delivery Inspection)
248
Weekly Tasks
250
Maintenance and Inspection Plan
251
Inspection and Maintenance Work
255
Exhaust System with Diesel Particle Filter
255
Engine Oil
255
Air Cleaner
265
Checking and Adjusting Valve Lash
271
Belt Drives
271
Venting the Pilot Control
274
Venting the Brake
274
Venting the Parking Brake
275
Adjusting the Play of the Parking Brake
276
Hydraulic System
278
Changing Axle and Transmission Oil
285
Slip Ring Bodies (Optional)
290
Wiper Water
292
Wiper Blade
292
Batteries
293
Angular Resolvers (Optional)
295
Overload Warning Device (Optional)
296
Care and Cleaning
297
Rear View Camera
298
Multifunction Display
298
Taking out of Service
299
Preservation for Temporary Taking out of Service
299
During Shutdown
299
After Shutdown
299
Once the Machine Has Been out of Use for more than Half a Year
299
Disposal
300
Table of Contents
301
General Information
303
Troubleshooting
303
Diesel Engine
304
Electronic Engine Control (EEC)
304
Lowering the Loading Equipment When the Motor Has Shut down
304
Emergency Control
305
Malfunctions in the Central Electrical System
305
Fuse Test
305
Malfunctions in the Load Limit Sensing Control
306
Heater and Air Conditioning Malfunctions
307
Air Conditioning System
307
Supplementary Heating
307
Table of Malfunctions
308
No Steering
308
No Brake Pressure
308
Insufficient Braking Power
308
Parking Brake Cannot be Released
308
No Driving Function
309
Sluggish Acceleration and Deceleration, too Little Pull
309
Regeneration Does Not Start
309
Loading Equipment Is Not Working
310
Drop in Machine's Performance
310
Machine Working too Slowly and Hydraulic Oil Is Becoming Hot
310
Hydraulic Oil Exceeds Max. Admissible Temperature
311
Swing Brake Does Not Lock
311
Uppercarriage Does Not Rotate
311
Hydraulic Cylinders Sustaining Losses
311
Faults in the Electrical System
311
Malfunctions in the Central Lubrication System
312
Work Attachments
312
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