TE Connectivity FFC Base Machine Mark II 4-528000-7 Manuals

Manuals and User Guides for TE Connectivity FFC Base Machine Mark II 4-528000-7. We have 1 TE Connectivity FFC Base Machine Mark II 4-528000-7 manual available for free PDF download: Operating Instructions Manual

TE Connectivity FFC Base Machine Mark II 4-528000-7 Operating Instructions Manual

TE Connectivity FFC Base Machine Mark II 4-528000-7 Operating Instructions Manual (77 pages)

Crimping machine

Brand: TE Connectivity | Category: Industrial Equipment | Size: 2.79 MB

Table of Contents

Table of Contents
3
1 Revisions

7
- Revision History
  7
2 Introduction

8
- About These Operating Instructions
  8
- Signs and Symbols Used in this Document
  8
- Instructions
  8
- Notes
  9
- Safety Instructions
  9
- Abbreviations
  9
3 General Safety Instructions

10
- Intended Use
  10
- Interchangeable Tools
  10
- Accessories
  11
- Improper Use
  11
- Foreseeable Misuse
  11
- Warnings
  11
- Safety Signs (Type-Specific)
  13
- Mandatory Safety Signs
  13
- Prohibition Signs
  14
- The Operator's Duties
  14
- Qualification of Personnel
  15
- Safety Devices
  16
- Emergency Stop Switches
  16
- Protective Cover
  16
- Work Areas/Danger Zone
  17
- Safety Measures
  18
- General
  18
- Electrical Safety
  18
- Safety Measures for Commissioning
  19
- Safety Measures for Transport and Installation
  19
- Safety Measures During Operation
  19
- Safety Measures for Upkeep, Maintenance and Repair
  20
- Safety Measures for Troubleshooting
  20
- Safety Measures for Decommissioning
  20
4 Technical Data

21
- Rating Plate
  21
- Machine Data
  21
- Product/Performance Data
  22
- Operating/Ambient Conditions
  22
- Connection Data
  22
5 Functional Description

23
6 Layout

24
- Layout: Front View
  24
- Layout: Rear View
  25
- Structure, Side View
  26
- Control and Indicating Elements
  27
- FFC Crimping Machine Control Panel
  27
- Operating Modes
  28
- Control
  28
- Programmable Controller (PLC)
  28
7 FFC Crimping Machine Control Display

29
- User Levels
  29
- Automatic Mode
  30
- Loading a Program
  31
- Production
  32
- Setup Mode
  33
- Cylinder
  34
- Crimping Press
  35
- Motor Table
  36
- Setup
  37
- Program
  41
- Login/Logout
  43
- Error Messages
  44
8 Delivery

45
9 Commissioning

49
- Installation/Assembly
  49
- FFC Crimping Machine
  49
- Foot Switch
  49
- Routing of Cables and Hoses
  50
- Installation/Connection
  50
- Electrical
  51
- Compressed Air
  51
- Preparation/Commissioning
  51
- Language Selection
  51
- Program Creation
  52
- Inserting the Terminal Belt
  52
- Tool Change
  55
- Tool Installation
  56
- Tool Removal
  58
- Setting the Printed Conductor Detection
  58
- Adjusting the Sensor Position
  59
- Setting the Terminal Feed
  59
- Setting the Terminal Feed with Pneumatic Feed
  60
- Setting the Terminal Feed with Mechanical Feed
  60
- Setting the Crimp Height
  61
- Adjusting the Crimp Height on the Applicator
  61
- Setting the Crimp Height on the Machine
  61
- Changing the Foil Guide
  62
10 Operation/Use

64
- Preconditions
  64
- Switching on and off
  64
- Production Mode/Normal Mode
  65
- Crimping Program Selection
  65
- Production Sequence
  65
11 Troubleshooting

66
12 Maintenance

69
- Maintenance Overview (Maintenance List)
  69
- Maintenance Activities
  69
- Visual Inspection
  70
- Clean the Machine
  70
- Lubricating the Tool Lifting Unit
  71
- Lubricate Tool Guide Pins
  71
13 Decommissioning

73
- Taking the Machine out of Service
  73
- Storage
  73
14 Disposal

74
15 Drawings, Parts Lists, Circuit Diagrams

75

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