TapFlo LPX40-2-299 Manuals

Manuals and User Guides for TapFlo LPX40-2-299. We have 1 TapFlo LPX40-2-299 manual available for free PDF download: Iom Manual

TapFlo LPX40-2-299 Iom Manual

TapFlo LPX40-2-299 Iom Manual (69 pages)

Sanitary Positive Displacement Pump

Brand: TapFlo | Category: Water Pump | Size: 3.85 MB

Table of Contents

Table of Contents
2
Safety
5
Replacement Labels
7
Application Instructions
7
Care of Stainless Steel
8
Elastomer Seal Replacement Following Passivation
8
Introduction
9
Pump Model Designation
9
Intended Use
11
Pump Receiving
11
Pump Characteristics
11
Equipment Serial Number
11
Pump Shaft Location
12
Pump Dimensions
13
Mounting Dimensions
13
Technical Data
13
Sound Level
14
Maximum Particle Size
14
Installation
15
Install Pump and Drive Unit
15
Install Connections and Piping
16
Piping Support
16
Expansion Joints
16
Inlet Piping
16
Install Check Valves
17
Inlet Side on Lift Applications
17
Discharge Side
17
Install Isolation Valves
18
Install Relief Valves
18
Install Side Strainers and Traps
18
Install Pressure Gauges
19
Seal Flush Connections
19
CIP (Clean-In-Place) Guidelines
20
Check Coupling Alignment
20
Check Angular Alignment
21
Check Parallel Alignment
21
Check Belt and Chain Alignment
21
Check Pump Rotation
22
Operation
23
Pre-Startup Checklist
23
Startup Procedure
23
Shutdown Procedure
24
Emergency Shutdown Procedure
24
Maintenance
25
Important Safety Information
25
Lubrication
25
Drive Lubrication
25
Gear Oil
25
Bearing Lubrication
26
Maintenance Inspections
26
Inspection of Shaft
27
Inspection of Hub End
27
Inspection of Shaft Shoulder
27
Inspection of Gears and Bearings
27
Recommended Maintenance Schedule
28
Maintenance Inspection Chart
29
Cleaning
29
Pump Disassembly - Hydraulic Components
30
Pump Cover Removal
30
Rotor Removal
31
Rotor Blocking
31
Pump Body Removal
33
Mechanical Seal Removal
33
Gearbox Disassembly
34
Gear Cover Removal
35
Bearing Removal
37
Pump Assembly
37
Install Front Seals
38
Bearing Assembly
38
Bearing Adjustment
40
Shaft Seal Installation
42
Mechanical Seal Guidelines/Notes
43
Body Installation
43
Rotor Positioning
44
Rotor Installation
44
Setting Rotor Clearance
46
Gear Mounting and Rotor Synchronization
48
Verify Rotor Clearance
50
Gear Cover Installation
51
Cover Installation
52
Troubleshooting
54
Parts Lists
57
Model 25-1 to 50-1 Pump Parts (-A- Exploded View)
57
Model 25-1 to 50-1 Pump Parts (-A- BOM Items)
58
Model 25-1 to 50-1 Pump Parts (-B- Exploded View)
59
Model 25-1 to 50-1 Pump Parts (-B- BOM Items)
60
Model 50-2 to 100-1 Pump Parts (-A- Exploded View)
61
Model 50-2 to 100-1 Pump Parts (-A- BOM Items)
62
Model 50-2 to 100-1 Pump Parts (-B- Exploded View)
63
Model 50-2 to 100-1 Pump Parts (-B- BOM Items)
64
Maintenance Kits
65
10. Warranty
66
Warranty Form
66
Returning Parts
67
10. Warranty
67

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