Tadano GTC-1600 Manuals

Manuals and User Guides for Tadano GTC-1600. We have 1 Tadano GTC-1600 manual available for free PDF download: Operation Manual

Tadano GTC-1600 Operation Manual

Tadano GTC-1600 Operation Manual (306 pages)

Telescopic Boom Crawler Crane

Brand: Tadano | Category: Construction Equipment | Size: 62.63 MB

Table of Contents

Table of Contents
9
Chapter 1: Safety

17
- Safety Introduction
  17
- Basic Safety Rules
  17
- Safety Devices
  17
- Signal Words
  18
- General Safety Precautions
  19
  - Precautions before Starting the Engine
    19
  - Precautions During Operation
    23
- Safety Instructions
  39
  - Recommended Hand Signals
    39
- Safety and Instruction Markings
  42
  - Upper Rotating Frame Markings
    42
  - Undercarriage Markings
    44
  - Boom Markings
    46
  - Operator Cab Markings
    48
Chapter 2: Specifications

49
- General Data
  49
- Boom
  49
- Auxiliary Boom Head
  49
- Upper Counterweight
  49
- Carbody Counterweight
  49
- Winches
  50
- Travel
  50
- Swing
  50
- Automatic Moment Limiter
  51
- Frame
  51
- Operator Cab
  51
- Engine
  51
- Electrical System
  52
- Fuel System
  52
- Side Frames
  52
- Telematics
  52
- Hydraulic System
  52
- Optional Equipment
  53
- Dimensions
  54
- Transport Dimensions
  55
  - Transport Dimensions-Upper Counterweight
    56
  - Transport Dimensions-Optional Lifting Attachments
    57
- Oil Specifications
  58
- Capacities and Specifications
  60
Chapter 3: Component Location and Overview

61
- Exterior Views
  61
- Cab Controls and Switches
  63
- Joysticks
  66
  - Right Joystick
    67
    
    Major Axis Functions
    67
    
    Standard Mode
    67
    
    Major Axis Functions
    68
    
    Travel Mode
    68
  - Left Joystick
    69
    
    Major Axis Functions
    69
    
    Standard and Travel Modes
    69
  - Upper Right Control Console
    70
  - Upper Left Control Console
    74
- Remote Controls
  76
  - Counterweight and Jib Remote
    76
  - Carbody Jack Remote
    78
- Multifunction Display
  80
Chapter 4: Assembly from Transport

81
Chapter 5: Disassembly for Transport

98
- Remove Upper Counterweight
  100
- Stow Hydraulic Connectors
  102
- Remove Carbody Counterweight
  103
- Remove Track Frames
  104
- Load on Trailer
  107
- Optional Jib Stowage
  107
Chapter 6: Operation

108
- Using the Battery Disconnect Switch
  108
- Entering the Cab
  109
- Starting the Engine
  112
  - Standard Engine Control
    113
    
    Foot Throttle
    113
    
    Throttle Potentiometer
    113
  - Auto Idle Engine Control
    113
    
    Adaptive Throttle
    113
    
    Set Point
    113
  - Engine Exhaust Aftertreament System
    113
- Stopping the Engine
  114
- After Stopping the Engine
  114
- Multifunction Display
  115
  - Home Page
    116
    
    Warnings
    118
    
    Warnings, Warning Codes, and Alarms on Home Page
    118
    
    DEF Level and Engine Power
    120
    
    DEF Level Gauge
    120
    
    Engine Exhaust Aftertreament System Status
    120
    
    DEF Quality Problems
    121
    
    Frozen DEF
    122
    
    SCR System Problems
    122
    
    Exhaust Gas
    123
    
    Warning Codes
    124
    
    AML Alarms
    125
    
    Muting AML Alarm
    125
    
    Controlled Swing Mode
    126
    
    Crane Control Mode
    126
    
    Free Swing Mode
    126
    
    MFD Screen DIM Mode
    126
    
    Select Swing Mode
    126
    
    Swing Modes
    126
  - Crane Status
    127
  - Automatic Moment Limiter
    129
    
    AML Screen Sections
    130
    
    Warning/Alert Section
    131
    
    Operation Status Section
    132
    
    Input Section
    133
    
    Before AML Registration and Function Check
    134
    
    Configure the Counterweight in AML
    134
    
    Registration of Operating Status and Function Check of Automatic Moment Limiter
    134
    
    Configure the Tracks and Carbody Jacks in AML
    135
    
    Configure the Boom in AML
    137
    
    Configure the Boom Telescope Pattern in AML
    138
    
    Configure the Parts of Line in AML
    139
    
    Inspect the Registration in AML
    140
    
    After the AML Registration and Inspection
    141
- Alarm and Recovery Operation
  142
  - Warning Codes and Alarm
    142
  - Stop/Warning Alarms
    142
- Other Functions
  147
  - Work Range Limits
    147
    
    Display of Limit Function State
    148
    
    Cancelling Boom Angle, Lifting Height, and Load Radius Limit
    149
    
    Registering Boom Angle, Lifting Height, and Load Radius Limit
    149
    
    Cancelling Swing Range Limit
    150
    
    Registering Swing Range Limit
    150
    
    Cancelling Boundary Plane Limits
    151
    
    Registering Boundary Plane A1 to A2
    151
    
    Registering Boundary Plane B1 to B2
    151
    
    Registering Boundary Plane Limit
    151
    
    Alarm for Work Range Limit and Recovery Operation
    152
  - Registering TARE
    152
    
    Cancelling TARE
    152
  - Presets
    153
    
    Adjusting MFD Screen Brightness/Contrast
    153
    
    Transmitting Telematics Data
    153
    
    Adjusting Swing Sensitivity
    156
    
    Resetting Hook Block Travel
    157
    
    Setting Alarm
    157
    
    Setting Rope Payout Length
    157
    
    Swing Operation
    157
    
    Winch Drum Rotation
    157
    
    Circulation-Hydraulic Warm/Cool
    158
    
    Setting (Optional) Anemometer Alarm Threshold
    158
  - Engine Exhaust Aftertreament System Cleaner
    159
    
    Automatic Cleaning of Engine Exhaust Aftertreament System
    159
    
    Manual Cleaning of Engine Exhaust Aftertreament System
    160
    
    Disabling and Enabling Cleaning of Engine Exhaust Aftertreament System
    161
  - Fuel Consumption Rate
    162
    
    Creating New Historical Records
    163
    
    Fuel Consumption History
    163
- Travel Controls
  164
  - Standard Mode
    164
  - Travel Mode
    164
  - High Speed / Low Speed Travel
    164
  - Tracks Extend/Retract
    164
    
    Tracks Extend
    164
    
    Tracks Retract
    164
  - OPTI-WIDTH™ Track Width Zones
    165
- Winch Operation
  166
  - Winch Warm-Up Procedure
    166
  - Main Winch
    166
  - Standard Mode
    166
  - Travel Mode
    166
  - Aux Winch
    166
  - Anti-Two-Block (A2B) Control
    167
  - Overload Control
    167
  - Last Wrap Control
    167
- Boom Controls
  168
  - Boom Hoist
    168
  - Boom Telescope
    168
    
    Boom Telescope Examples
    168
    
    Boom Telescope on MFD
    171
    
    Boom Telescope Settings
    171
    
    Operation Status
    173
    
    Telescope Status
    173
    
    B-Pins Status
    174
    
    C-Pins Status
    174
    
    Temperature Condition
    174
    
    Standard Telescope Mode
    175
    
    Telescope Without a Lifted Load
    175
    
    Low Temperature Telescope
    176
    
    Telescope with a Lifted Load
    176
    
    Maintenance Telescope Mode
    177
  - Backward Stability Control
    178
  - Swing Controls
    178
  - Free and Controlled Swing Modes
    178
    
    Swing Park Brake
    179
  - Working Status Lights
    179
- Exterior Cameras
  180
- Reeving
  181
- Parts-Of-Line
  182
- Cold Weather Operation
  183
  - Fuel Selection
    183
  - Hydraulic Fluid Operating Temperature
    183
  - DEF Operating Temperature
    183
    
    If DEF Is Frozen
    183
  - Boom Telescope Operating Temperature
    184
    
    Cancel Cold Weather Telescope Mode
    184
Chapter 7: Maintenance and Inspection

186
- Maintenance Safety
  186
- Replacement Parts
  188
- Inspection
  189
- Lubrication and Maintenance
  189
- Maintenance Intervals
  189
- GTC-1600 Inspection and Maintenance-Daily
  196
- GTC-1600 Inspection and Maintenance-50 Hours/Weekly
  204
  - Inspect Track Drive Reducer Oil Level
    204
  - Clean and Lubricate Track Extend Beams
    204
  - Lubricate Boom
    205
  - Lubricate Slew Ring Gear and Pinion
    205
  - Inspect and Adjust Track Tension
    206
- GTC-1600 Inspection and Maintenance-100 Hours
  207
  - Inspect Swing Drive Reducer Oil Level
    207
  - Inspect Batteries and Cables
    207
  - Lubricate Operator Cab
    207
- GTC-1600 Inspection and Maintenance-200 Hours
  208
  - Clean Engine Crankcase Breather
    208
  - Drain Water and Sediment from Fuel
    208
  - Replace Fuel Filter
    208
  - Clean Hydraulic Oil Cooler Fins
    209
  - Inspect and Clean Windshield Wiper Blades
    209
  - Inspect Windshield Washer Fluid
    209
- GTC-1600 Inspection and Maintenance-500 Hours
  210
  - Change Engine Oil and Filter
    210
  - Clean Charge Air and Water Radiator
    210
  - Inspect Undercarriage
    210
  - Inspect Slew Ring
    211
  - Inspect Slew Ring Fasteners
    211
  - Inspect Slew Device for Wear
    211
  - Inspect AML Rated Capacity Indicator
    211
- GTC-1600 Inspection and Maintenance-1000 Hours
  212
- GTC-1600 Inspection and Maintenance-2000 Hours
  216
  - Change Hydraulic Oil
    216
  - Change Engine Coolant
    217
  - Inspect Swing Mechanism
    218
  - Bleed Swing Drive Brake
    218
  - Inspect Swing Drive Brake
    218
- Winch Inspection and Maintenance-Daily
  219
  - Inspect Winches and Wire Rope
    219
    
    How to Inspect Wire Rope
    220
- Winch Inspection and Maintenance-500 Hours
  221
  - Inspect Winch Oil Level
    221
  - Inspect Winch Drum
    221
- Winch Inspection and Maintenance-1000 Hours
  222
  - Change Winch Oil
    222
  - Inspect Winch Mounting Bolts for Proper Torque
    222
- Wire Rope Inspection and Maintenance-As Necessary
  223
  - Removing Wire Rope
    223
  - Unwinding Wire Rope
    224
  - Cutting Wire Rope
    225
  - Installing Wire Rope
    225
    
    Break in New Wire Rope before First Use
    228
  - Handling Wire Rope
    228
  - Disentangling Wire Rope
    229
- Other Specifications
  230
- Maintenance-Visual Overviews
  232
Chapter 8: Backup System Operation

236
- Backup Control System
  236
  - Operating Main Functions
    237
    
    Operating Backup Swing Brake Release
    239
  - Operating Secondary Functions
    240
    
    Enabling High Pressure
    240
    
    Activating the Functions
    241
Chapter 9: Emergency Boom Operation

242
Appendix A: Jib Setup and Stowage

276
- Jib Overview
  276
  - Crank Handle Tool
    278
- Enable Remote Control
  279
- Mount Main Jib
  280
- Support Main Jib or Jib Extension Weight with Wire Rope
  289
- Mount Jib Extension
  291
- Manually Change Jib Angle
  295
- Stow Jib Extension
  297
- Stow Main Jib
  298
- Stow Jib Extension on Boom
  300
Appendix B: Anemometer (Optional

302
- Installing the Anemometer
  302

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